2007-2010 Fiat New 500 Workshop Repair Service Manual (EN-DE-ES-FR-IT-NL-PL-GK-PT-CZ-TR)
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๐ท๏ธ Basic Information Identification Make: Fiat Model: New 500 (Nuova 500) Chassis Code: Type 312 Model Years Covered: 2007, 2008, 2009, 2010 Codes Engine Codes Covered: 1.2 8V (169A4.000), 1.3 Multijet (169A1.000, 199A2.000, 199A3.000), 1.4 16V-TB (312A3.000) ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Fiat owners seeking detailed repair information Competitive Analysis Value Proposition: Offers a complete, multilingual, and easily accessible resource for all maintenance and repair needs of the 2007-2010 Fiat New 500 Key Features Ease Of Use: Easy-to-follow step-by-step instructions and clear visuals make complex repairs manageable Accessibility: Instant download eliminates shipping delays and costs, allowing immediate access to crucial information Cost Savings: Empowers users to perform their own repairs, saving significant labor costs at dealerships or independent mechanics ๐ Manual Details Coverage Areas Languages: English (EN), German (DE), Spanish (ES), French (FR), Italian (IT), Dutch (NL), Polish (PL), Greek (GK), Portuguese (PT), Czech (CZ), Turkish (TR) Manual Type: Workshop Repair Service Manual Completeness: 100% Complete and Intact, All Sections and Pages Format File Format: ISO Image (viewable on any computer) Viewing Requirements: Windows (All Versions) Printability: Yes, all pages are printable ๐ Manual Coverage Systems Covered Engine: Overhaul, Rebuilding, Performance, Firing Orders, Timing Belt Replacement, Serpentine Belt Routings Brakes: Servicing Procedures, Components Suspension: Front End and Alignment Procedures and Specifications Transmission: Removal and Installation, In-Car Servicing Electrical: Complete Wiring Diagrams Climate Control: Air Conditioning Service and Capacities Body And Chassis: Sunroof Service Procedures Included Diagnostics: Trouble Codes, Computer Diagnostic Trouble Tree Charts, Troubleshooting and Diagnostics Maintenance: Factory Maintenance Schedules and Charts, Driving Concerns Repair: Step-by-step instructions for all repair procedures (A-Z), Repair Procedures for all covered systems Technical Depth Detail Level: Comprehensive: From basic maintenance to complete engine overhaul and rebuilds Illustrations: Hundreds of Illustrations, Detailed Illustrations, Exploded Diagrams, Drawings, Photos, Vacuum Diagrams Specifications: Detailed Specifications on Every Model Covered, Complete Torque Specifications ๐ Manual Specifications File Format Distribution Method: Instant Download Print Quality Resolution: High Resolution for Clear Viewing and Printing Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine 1 Engine Type: 1.2 8V FIRE Engine Code: 169A4.000 Displacement: 1242 cc Configuration: Inline 4-cylinder, SOHC Primary Engine 2 Engine Type: 1.3 Multijet (8v & 16v variants) Engine Codes: 169A1.000, 199A2.000, 199A3.000 Displacement: 1248 cc Configuration: Inline 4-cylinder, Turbocharged Diesel, Common Rail Primary Engine 3 Engine Type: 1.4 16V Turbo Engine Code: 312A3.000 Displacement: 1368 cc Configuration: Inline 4-cylinder, DOHC, Turbocharged Petrol Performance Horsepower Range: Refer to specific engine section within manual for exact figures (typically 69 HP for 1.2, 75 HP for 1.3 Multijet, 118 HP for 1.4 Turbo) Fuel System Injection Type: Multi-point Fuel Injection (Petrol), Common Rail Direct Injection (Diesel) Maintenance Items Timing Belt Service: Detailed procedures and recommended intervals for replacement (crucial for engine longevity) Serpentine Belt: Routings and replacement procedures included ๐ง Transmission Standard Transmission Type 1: 5-speed Manual (for 1.2 8V and 1.3 Multijet) Optional Transmission Type 2: Dualogic (Automated Manual Transmission) available on some models Transmission Type 3: 6-speed Manual (for 1.4 16V-TB) Features Servicing: In-car servicing procedures and removal/installation covered ๐ Dimensions Exterior Length: Approx. 3550 mm (varies slightly by configuration) Width: Approx. 1627 mm Height: Approx. 1488 mm Weights Curb Weight: Varies by engine and equipment, typically around 940-1100 kg Wheel Specs Wheelbase: Approx. 2300 mm Bolt Pattern: 4x98 mm (common Fiat pattern) ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the Euro NCAP model, check specific configurations) Active Features Braking System: ABS with EBD (Electronic Brakeforce Distribution), Brake Assist (BA) Passive Features Airbags: Multiple airbags including front, side, and knee airbags (configuration varies by trim and market) Body Structure: High-strength steel safety cage ๐ก Technology Features Infotainment Audio System: Factory radio/CD/MP3 player with various speaker configurations, optional Blue & Me (Bluetooth and USB connectivity) on some models. Driver Assistance Parking Assistance: Optional rear parking sensors Connectivity Bluetooth: Available via optional Blue & Me system Other Features Eco Drive Mode: Present on some engines to optimize fuel economy. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual's factory maintenance schedules (typically 15,000-20,000 km or 1 year) Timing Belt Replacement Interval: Refer to manual for specific engine and mileage/time recommendations (critical) Fluid Specifications Engine Oil Type 1 2 8V: Refer to manual for specific viscosity grades (e.g., 5W-30, 5W-40, Selenia) Engine Oil Type 1 3 Multijet: Refer to manual for specific viscosity grades (e.g., 5W-30 Low SAPS, Selenia) Engine Oil Type 1 4 16V Tb: Refer to manual for specific viscosity grades (e.g., 5W-40, Selenia) Coolant Type: Paraflu UP (or equivalent with IAT additive package) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch wear, suspension components (especially on rough roads), exhaust system corrosion (depending on climate) Engine Specific: Potential for carbon buildup in direct injection engines (if...
Detailed Specifications on Every Model Covered, Complete Torque Specifications
๐ Manual Specifications
File Format
Distribution Method:
Instant Download
Print Quality
Resolution:
High Resolution for Clear Viewing and Printing
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine 1
Engine Type:
1.2 8V FIRE
Engine Code:
169A4.000
Displacement:
1242 cc
Configuration:
Inline 4-cylinder, SOHC
Primary Engine 2
Engine Type:
1.3 Multijet (8v & 16v variants)
Engine Codes:
169A1.000, 199A2.000, 199A3.000
Displacement:
1248 cc
Configuration:
Inline 4-cylinder, Turbocharged Diesel, Common Rail
Primary Engine 3
Engine Type:
1.4 16V Turbo
Engine Code:
312A3.000
Displacement:
1368 cc
Configuration:
Inline 4-cylinder, DOHC, Turbocharged Petrol
Performance
Horsepower Range:
Refer to specific engine section within manual for exact figures (typically 69 HP for 1.2, 75 HP for 1.3 Multijet, 118 HP for 1.4 Turbo)
Fuel System
Injection Type:
Multi-point Fuel Injection (Petrol), Common Rail Direct Injection (Diesel)
Maintenance Items
Timing Belt Service:
Detailed procedures and recommended intervals for replacement (crucial for engine longevity)
Serpentine Belt:
Routings and replacement procedures included
๐ง Transmission
Standard
Transmission Type 1:
5-speed Manual (for 1.2 8V and 1.3 Multijet)
Optional
Transmission Type 2:
Dualogic (Automated Manual Transmission) available on some models
Transmission Type 3:
6-speed Manual (for 1.4 16V-TB)
Features
Servicing:
In-car servicing procedures and removal/installation covered
๐ Dimensions
Exterior
Length:
Approx. 3550 mm (varies slightly by configuration)
Width:
Approx. 1627 mm
Height:
Approx. 1488 mm
Weights
Curb Weight:
Varies by engine and equipment, typically around 940-1100 kg
Wheel Specs
Wheelbase:
Approx. 2300 mm
Bolt Pattern:
4x98 mm (common Fiat pattern)
๐ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the Euro NCAP model, check specific configurations)
Active Features
Braking System:
ABS with EBD (Electronic Brakeforce Distribution), Brake Assist (BA)
Passive Features
Airbags:
Multiple airbags including front, side, and knee airbags (configuration varies by trim and market)
Body Structure:
High-strength steel safety cage
๐ก Technology Features
Infotainment
Audio System:
Factory radio/CD/MP3 player with various speaker configurations, optional Blue & Me (Bluetooth and USB connectivity) on some models.
Driver Assistance
Parking Assistance:
Optional rear parking sensors
Connectivity
Bluetooth:
Available via optional Blue & Me system
Other Features
Eco Drive Mode:
Present on some engines to optimize fuel economy.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual's factory maintenance schedules (typically 15,000-20,000 km or 1 year)
Timing Belt Replacement Interval:
Refer to manual for specific engine and mileage/time recommendations (critical)
Fluid Specifications
Engine Oil Type 1 2 8V:
Refer to manual for specific viscosity grades (e.g., 5W-30, 5W-40, Selenia)
Engine Oil Type 1 3 Multijet:
Refer to manual for specific viscosity grades (e.g., 5W-30 Low SAPS, Selenia)
Engine Oil Type 1 4 16V Tb:
Refer to manual for specific viscosity grades (e.g., 5W-40, Selenia)
Coolant Type:
Paraflu UP (or equivalent with IAT additive package)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, suspension components (especially on rough roads), exhaust system corrosion (depending on climate)
Engine Specific:
Potential for carbon buildup in direct injection engines (if applicable to the 1.4 TB), glow plug issues in early Multijets.
Electrical:
Occasional issues with window regulators, central locking actuators.
๐ Vehicle History
Brand Heritage
Manufacturer:
Fiat Automobiles S.p.A.
Model Evolution
Lineage:
Successor to the original Fiat 500 (1957-1975), revival of an iconic nameplate.
Production
Manufacturing Plant:
Fiat's Tychy plant in Poland, also Fiat's Mirafiori plant in Turin, Italy for some versions.
๐ Awards & Recognition
Recognitions
European Car Of The Year:
Was a contender and highly praised for design and efficiency, though did not win the main award in its launch year.
Design Awards:
Received numerous accolades for its retro-modern styling, evoking the spirit of the original Fiat 500.
Ratings
Consumer Reviews:
Generally positive for its style, maneuverability, and urban usability; often cited for its fuel efficiency, particularly with the Multijet diesel engine.