🏷️ Basic Information Identification Make: Club Car Model: DS Model Variant: Gas & Electric Model Year: 2007 Codes Chassis Code: DS 👋 Introduction Market Position Cart Segment: Golf Cart, Personal Transportation Vehicle (PTV) Brand Reputation: Club Car is a leading manufacturer of golf cars and other personal transportation vehicles, known for durability and performance. Competitive Analysis Competitors: E-Z-GO, Yamaha Golf-Cars Key Features Ds Model Legacy: The DS model is one of Club Car's most iconic and enduring designs, recognized for its reliability and comfort. Manual Value: Provides essential, factory-accurate part numbers and assembly guidance, critical for maintaining originality and proper function. 📋 Manual Details Coverage Areas Primary Coverage: Parts List and Assembly Schematics Secondary Coverage: Component Identification, Part Numbers, Assembly Procedures Page Count Total Pages: 212 Manual Type Type: Parts List/Catalog with Assembly Details Purpose: Maintenance, Repair, Parts Identification, Assembly Language Language: English Format Format: Physical (Printed) - Implied, typical for original manuals 📖 Manual Coverage Systems Covered Powertrain Gas: Engine, carburetor, fuel system, exhaust, ignition, starter/generator, clutch assembly Powertrain Electric: Motor, controller, solenoid, battery system, charging system connections Chassis And Suspension: Frame, front suspension (springs, shocks, tie rods, steering column), rear suspension (leaf springs, axle mounts) Braking System: Mechanical drum brake system, parking brake, brake cables Steering System: Steering wheel, steering shaft, tie rods, kingpins, steering column components Electrical System Gas: 12V battery, starter/generator wiring, lighting (headlights, taillights, brake lights), ignition switch, voltage regulator Electrical System Electric: High-voltage DC cabling, battery connections, controller wiring, forward/reverse switch wiring, charging receptacle Body And Trim: Seats, floor pan, body panels, fenders, bumpers, roof supports, windshield assembly Accessories: Optional accessories (e.g., lights, cargo beds, custom wheels) may have related part numbers referenced Procedures Included Assembly Disassembly: Detailed schematics show component order and relationships for assembly/disassembly Part Identification: Identification of all individual parts with corresponding part numbers Troubleshooting Assistance: While not a diagnostic manual, correct part identification and assembly are crucial for troubleshooting Maintenance Component Replacement: Facilitates replacement of worn or damaged components by providing part numbers and visual guides Technical Depth Depth: Comprehensive - Covers every component and sub-assembly in detail Level Of Detail: High - Schematics illustrate fastener types, quantities, and relative positions Target User: Club Car Technicians, Maintenance Personnel, Experienced DIYers 📊 Manual Specifications File Format Format Type: Print (Paper) Print Quality Print Resolution: Professional quality, designed for clarity of diagrams and text. Binding Type Binding: Typically Spiral-bound or Saddle-stitched for lay-flat usability in a workshop environment. Paper Type Paper Quality: Durable, often matte-finish paper to reduce glare and withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Gas Engine Type: Internal Combustion Engine Displacement Gas: Typically a small-displacement, air-cooled 4-stroke engine, often around 250cc or 300cc range (specific engine varies by exact gas model variant, but common for the era). Horsepower Gas: Estimated 7-10 HP (depending on specific engine model, e.g., Briggs & Stratton or Kawasaki used in various Club Car models) Fuel System Gas: Carburetor Ignition System Gas: Transistorized Ignition (Solid State) Cooling System Gas: Air-cooled Primary Engine Electric Motor Type: DC Shunt-wound or DC Series-wound electric motor Voltage Electric: Typically 36V or 48V battery system Controller Type: Solid-state electronic controller 🔧 Transmission Standard Transmission Type: Variable speed drive (Continuously Variable Transmission - CVT) system via clutch and belt Features Drive System: Belt-driven, rear-wheel drive Gear Reduction: Differential gearbox 📐 Dimensions Exterior Length: Approximately 94.2 inches (239.3 cm) Width: Approximately 47.2 inches (119.9 cm) Height: Approximately 45.7 inches (116.1 cm) to top of steering wheel (without roof) Weights Curb Weight Gas: Approx. 570 lbs (258 kg) Curb Weight Electric: Approx. 600 lbs (272 kg) (without batteries); significantly more with batteries, e.g., 800+ lbs (360+ kg) Seating Capacity: 2 (standard, typically) 🛡️ Safety Features Ratings Safety Standards: Designed to meet golf course and pedestrian safety standards, not road-legal safety features like airbags or seatbelts (though seatbelts may be optional). Active Features Braking: Mechanical parking brake, foot brake mechanism. Steering: Rack-and-pinion steering for precise control. Passive Features Frame Construction: Welded steel frame provides a robust structure. Wheelbase: Approx. 64.5 inches (163.8 cm) Ground Clearance: Approx. 5 inches (12.7 cm) 💡 Technology Features Infotainment Features: Basic functionality; typically includes a key switch, forward/reverse selector (electric), and simple indicator lights. No advanced infotainment systems. Driver Assistance Features: Limited; focuses on basic operational controls. No electronic driver aids. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Gas: Typically every 100 hours or annually. Refer to specific engine manufacturer's recommendations if different from Club Car's general guideline. Air Filter Gas: Inspect every 50 hours, replace as needed or annually. Spark Plug Gas: Replace annually or every 100 hours of operation. Battery Maintenance Electric: Regularly check water levels (if applicable), clean terminals, ensure proper charging. Specific maintenance depends on battery type (flooded lead-acid, AGM, etc.). Fluid Specifications Engine Oil Gas: SAE 30W or 10W-30 API service...