Daihatsu Terios 2 J200 2007 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation (J200) Model Code: J200 Year: 2007 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Compact size, fuel efficiency, practicality, available 4WD, affordability Competitive Analysis Competitors 2007: Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Grand Vitara, Mitsubishi Outlander Key Features Body Style: 5-door SUV Seating Capacity: 5 passengers Drive Configuration: Front-wheel drive (FWD) and Selectable Four-wheel drive (4WD) 📋 Manual Details Coverage Areas Body Style: SUV / Compact Crossover Trim Levels: All trim levels Page Count Estimated Pages: Hundreds of pages (exact count not specified in product info, but implied comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system (mechanical components) Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) and sensors, emission control system Transmission Mechanical: Automatic transmission (AT) and Manual transmission (MT) disassembly, assembly, internal components, torque converter, gearshifts Transmission Electrical: Transmission control unit (TCU), sensors, solenoids, wiring diagrams Drivetrain: Front-wheel drive (FWD), Four-wheel drive (4WD) system, transfer case, drive shafts, differentials, CV joints Suspension: Front suspension (struts, control arms, anti-roll bar), Rear suspension (multi-link, trailing arms), shock absorbers, springs, bushings Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rod ends Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS system, parking brake Electrical System: Battery, charging system, starter, lighting system (headlights, taillights, interior), wipers, horn, power windows, mirrors, central locking Body And Interior: Body panels, doors, hood, tailgate, bumpers, seats, dashboard, trim panels, HVAC system (heating, ventilation, air conditioning) Chassis And Frame: Chassis construction, frame components, rust prevention Diagnostic Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, flowcharts, common faults Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Major Repairs: Engine rebuilding, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement Diagnostics: Step-by-step diagnostic procedures for various systems, wiring diagrams for electrical troubleshooting Specifications: Torque specifications for fasteners, component clearances, fluid capacities, pressure specifications Special Tools: Identification of required special tools for specific repair procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (standard for modern PDF manuals) Print Quality Printability: Printable: Allows users to print sections or the entire manual. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approx. 109 PS (107 hp / 80 kW) @ 6000 RPM Torque: Approx. 14.4 kgf·m (141 Nm / 104 lb-ft) @ 4400 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) with integrated immobilizer system 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 4-speed Automatic Transmission (AT) with electronic control Features 4Wd Engagement: Manual or Automatic engagement for 4WD models 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,700 mm (66.9 in) (excluding roof rails) Wheelbase: Approx. 2,480 mm (97.6 in) Interior Cabin Space: Designed for compact SUV utility, offering practical seating for five. Cargo Cargo Volume: Rear seats up: Varies by market, typically around 300-400 liters. Rear seats folded: Significantly increased for utility. Weights Curb Weight: Approx. 1150-1250 kg (2535-2756 lbs) depending on configuration 🛡️ Safety Features Ratings Ancap Rating: ANCAP 4-star rating (for some configurations, check specific market) Active Features ABS: Anti-lock Braking System (ABS) available E Brake: Electronic Brake-force Distribution (EBD) often paired with ABS Traction Control: Traction Control System (TCS) may be available on higher trims or 4WD models Passive Features Airbags: Front airbags for driver and passenger, side airbags may be optional Seatbelts: 3-point seatbelts with pre-tensioners and load limiters Child Anchors: ISOFIX child seat mounting points 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with CD player, possibly MP3 compatibility on higher trims. Basic speaker setup. Connectivity: Auxiliary input jack may be present on some models. Bluetooth was not common in this era for this segment. Driver Assistance Cruise Control: Available on higher trim levels. Keyless Entry: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Air Filter Replacement: Every 20,000 km (12,400 miles) or 24 months. Cabin Filter Replacement: Every 20,000 km (12,400 miles) or 12 months. Spark Plug Replacement: Every 40,000 km (24,800 miles) for standard plugs, potentially longer for iridium/platinum plugs....
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, flowcharts, common faults
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Major Repairs:
Engine rebuilding, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement
Diagnostics:
Step-by-step diagnostic procedures for various systems, wiring diagrams for electrical troubleshooting
Specifications:
Torque specifications for fasteners, component clearances, fluid capacities, pressure specifications
Special Tools:
Identification of required special tools for specific repair procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (standard for modern PDF manuals)
Print Quality
Printability:
Printable: Allows users to print sections or the entire manual.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Engine Control Unit (ECU) with integrated immobilizer system
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Type:
4-speed Automatic Transmission (AT) with electronic control
Features
4Wd Engagement:
Manual or Automatic engagement for 4WD models
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,700 mm (66.9 in) (excluding roof rails)
Wheelbase:
Approx. 2,480 mm (97.6 in)
Interior
Cabin Space:
Designed for compact SUV utility, offering practical seating for five.
Cargo
Cargo Volume:
Rear seats up: Varies by market, typically around 300-400 liters. Rear seats folded: Significantly increased for utility.
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2756 lbs) depending on configuration
🛡️ Safety Features
Ratings
Ancap Rating:
ANCAP 4-star rating (for some configurations, check specific market)
Active Features
ABS:
Anti-lock Braking System (ABS) available
E Brake:
Electronic Brake-force Distribution (EBD) often paired with ABS
Traction Control:
Traction Control System (TCS) may be available on higher trims or 4WD models
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags may be optional
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters
Child Anchors:
ISOFIX child seat mounting points
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player, possibly MP3 compatibility on higher trims. Basic speaker setup.
Connectivity:
Auxiliary input jack may be present on some models. Bluetooth was not common in this era for this segment.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 20,000 km (12,400 miles) or 24 months.
Cabin Filter Replacement:
Every 20,000 km (12,400 miles) or 12 months.
Spark Plug Replacement:
Every 40,000 km (24,800 miles) for standard plugs, potentially longer for iridium/platinum plugs.
Transmission Fluid Change At:
Automatic: Every 60,000 km (37,200 miles) or 48 months. Manual: Inspect regularly, change as per manual recommendations (often around 80,000 km).
Fluid Specifications
Engine Oil Grade:
API SG/SH/SJ/SL or ACEA A1/B1, A3/B3 or A3/B4; Viscosity: 0W-20, 5W-30, 5W-40, 10W-30, 10W-40 (refer to specific climate and manual recommendation).
Engine Oil Capacity:
Approx. 3.4 Liters (3.6 US Quarts) with filter change.
Coolant Type:
Toyota Super Long Life Coolant (SLLC) Pink or equivalent ethylene glycol-based coolant.
Coolant Capacity:
Approx. 5.1 Liters (5.4 US Quarts).
Automatic Transmission Fluid Type:
Dexron III or Dexron VI equivalent (check manual for exact specification, often Toyota T-IV or similar).
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90.
Power Steering Fluid Type:
Dexron II/III or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Susceptible to wear on suspension bushings, ball joints, and tie rod ends due to typical compact SUV usage.
Engine Vvt I Issues:
Rare instances of timing chain tensioner or VVT-i actuator issues, but generally reliable if maintained.
Transmission Durability:
Automatic transmissions are generally robust, but fluid changes are critical for longevity. Manual transmissions are usually very durable.
Rust Corrosion:
As with many vehicles of this era, particularly in rust-prone climates, checking for corrosion on the undercarriage, wheel wells, and structural components is advisable.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, particularly Kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios nameplate was introduced by Daihatsu in 1997. The J200 represents the second generation, launched in 2006, evolving from the original compact, body-on-frame SUV to a more modern, monocoque construction compact crossover.
Production
Manufacturing Location:
Primarily manufactured in Japan. Also produced or assembled in other countries under license or partnership agreements (e.g., Toyota in some markets).
Generation Lifespan:
The J200 generation was produced from 2006 to 2017, with facelifts and updates throughout its run. The 2007 model falls early in this generation's lifecycle.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved a 4-star rating from ANCAP in certain configurations, indicating a reasonable level of safety for its class and time.
Ratings
Reliability Perception:
Daihatsu vehicles are generally perceived as reliable and cost-effective to own and maintain, though specific model reliability can vary.