GILERA GP800 PDF Service Repair Workshop Manual 2007 ONWARDS Download
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๐ท๏ธ Basic Information Identification Make: Gilera Model: GP800 Year: 2007 onwards Codes Chassis Code: VBM ๐ Introduction Market Position Positioning: A premium maxi-scooter offering significant performance and comfort, targeting riders seeking a sophisticated urban or touring machine. Competitive Analysis Competitors: Competes with models like the Suzuki Burgman 650, Yamaha TMAX 500/530, and BMW C650GT. Key Features Distinction: Unique V-twin engine configuration in a scooter, offering motorcycle-like performance and handling. Value Proposition Manual Value: Provides essential, comprehensive information to maintain and repair the GP800, saving significant costs compared to professional servicing. ๐ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Electrical System, Cooling System, Braking System, Suspension System, Chassis, Bodywork, Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul Page Count Pages: Hundreds Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Detailed information on engine assembly, disassembly, component inspection, tuning, and troubleshooting. Transmission: Coverage of the automatic transmission, including maintenance, repair, and diagnosis of the CVT system. Fuel System: In-depth details on fuel injection system, fuel pump, injectors, and fuel tank maintenance. Electrical System: Comprehensive wiring diagrams, troubleshooting for electrical faults, battery, charging system, ignition system, lighting, and accessories. Braking System: Information on hydraulic brake system components, ABS (if applicable), brake fluid specifications, pad and disc replacement. Suspension And Steering: Details on front forks, rear shock absorber, wheel bearings, steering system components, and alignment. Cooling System: Maintenance of the liquid cooling system, radiator, water pump, and coolant specifications. Chassis And Bodywork: Frame inspection, body panel removal and installation, fairings, seat, and storage compartment. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment (if applicable), and general upkeep. Repair: Step-by-step instructions for common and complex repairs across all major vehicle systems. Troubleshooting: Diagnostic procedures for identifying and resolving mechanical and electrical issues. Overhaul: Complete procedures for engine and transmission rebuilding. Technical Depth Depth: Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, offering detailed technical specifications and diagnostic information. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution pages, designed for clarity when printed. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Type: Liquid-cooled, 8-valve, SOHC, 90ยฐ V-twin Displacement: 799 cc Bore X Stroke: 75.8 mm x 70.8 mm Compression Ratio: 9.7:1 Performance Horsepower: 50.3 HP (37.5 kW) @ 6,250 rpm (Approximate) Torque: 70 Nm (51.6 lb-ft) @ 5,000 rpm (Approximate) Fuel System Injection: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Octane rating as per manufacturer recommendation) Ignition System: Digital electronic ignition Lubrication System: Wet sump with oil cooler ๐ง Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Engagement: Automatic centrifugal clutch Fluid Specifications Cvt Fluid: Specific CVT fluid type as per Gilera recommendation (refer to manual for exact specification and capacity). ๐ Dimensions Exterior Length: Approx. 2,235 mm Width: Approx. 810 mm Height: Approx. 1,430 mm (Seat height: Approx. 780 mm) Weights Dry Weight: Approx. 205 kg Gross Vehicle Weight: Refer to manual for specific GVWR Cargo Storage: Under-seat storage compartment, glovebox ๐ก๏ธ Safety Features Ratings Crash Test: N/A (Motorcycle/Scooter safety standards apply) Active Features Brakes: Dual front disc brakes, single rear disc brake. Optional ABS (Anti-lock Braking System) available on some models. Lighting: Halogen headlights, LED taillights Passive Features Chassis: Robust steel frame construction Mirrors: Integrated, adjustable mirrors ๐ก Technology Features Infotainment Dashboard: Digital and analog instrument cluster providing speed, RPM, fuel level, engine temperature, and warning lights. Lighting Control: Manual headlight operation, turn signals, hazard lights. Driver Assistance ABS: Optional ABS system enhances braking safety by preventing wheel lock-up. Connectivity Key System: Standard key ignition system. ๐ง Maintenance Service Intervals Oil Change: Refer to manual for specific mileage/time interval (typically 6,000-10,000 km). Air Filter: Inspect and replace as per manual recommendations. Spark Plug: Replace at recommended intervals (refer to manual for exact type and interval). Cvtv Belt: Inspect for wear and replace at recommended intervals (crucial for CVT performance). Fluid Specifications Engine Oil: SAE 10W-40 or 15W-50 API SG or higher, meeting Gilera specifications (refer to manual for exact type and capacity). Coolant: Ethylene glycol-based antifreeze mixture (50% concentration recommended) as per Gilera specification. Brake Fluid: DOT 4 recommended (refer to manual for exact specification and bleed procedures). Known Issues Common Problems: Potential issues include CVT belt wear, electrical gremlins (especially after prolonged storage), and occasional charging system issues. Refer to the manual for detailed troubleshooting. ๐ Vehicle History Brand Heritage Heritage: Gilera is an Italian manufacturer with a long history dating back to 1909, known for its sporty motorcycles and scooters. Model Evolution Introduction: The GP800 was introduced in 2007, positioning Gilera as a contender in the high-performance maxi-scooter segment. Production Manufacturing Location: Italy ๐...
Detailed information on engine assembly, disassembly, component inspection, tuning, and troubleshooting.
Transmission:
Coverage of the automatic transmission, including maintenance, repair, and diagnosis of the CVT system.
Fuel System:
In-depth details on fuel injection system, fuel pump, injectors, and fuel tank maintenance.
Electrical System:
Comprehensive wiring diagrams, troubleshooting for electrical faults, battery, charging system, ignition system, lighting, and accessories.
Braking System:
Information on hydraulic brake system components, ABS (if applicable), brake fluid specifications, pad and disc replacement.
Suspension And Steering:
Details on front forks, rear shock absorber, wheel bearings, steering system components, and alignment.
Cooling System:
Maintenance of the liquid cooling system, radiator, water pump, and coolant specifications.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, fairings, seat, and storage compartment.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment (if applicable), and general upkeep.
Repair:
Step-by-step instructions for common and complex repairs across all major vehicle systems.
Troubleshooting:
Diagnostic procedures for identifying and resolving mechanical and electrical issues.
Overhaul:
Complete procedures for engine and transmission rebuilding.
Technical Depth
Depth:
Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, offering detailed technical specifications and diagnostic information.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High-resolution pages, designed for clarity when printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 8-valve, SOHC, 90ยฐ V-twin
Displacement:
799 cc
Bore X Stroke:
75.8 mm x 70.8 mm
Compression Ratio:
9.7:1
Performance
Horsepower:
50.3 HP (37.5 kW) @ 6,250 rpm (Approximate)
Torque:
70 Nm (51.6 lb-ft) @ 5,000 rpm (Approximate)
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Octane rating as per manufacturer recommendation)
Optional ABS system enhances braking safety by preventing wheel lock-up.
Connectivity
Key System:
Standard key ignition system.
๐ง Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time interval (typically 6,000-10,000 km).
Air Filter:
Inspect and replace as per manual recommendations.
Spark Plug:
Replace at recommended intervals (refer to manual for exact type and interval).
Cvtv Belt:
Inspect for wear and replace at recommended intervals (crucial for CVT performance).
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 API SG or higher, meeting Gilera specifications (refer to manual for exact type and capacity).
Coolant:
Ethylene glycol-based antifreeze mixture (50% concentration recommended) as per Gilera specification.
Brake Fluid:
DOT 4 recommended (refer to manual for exact specification and bleed procedures).
Known Issues
Common Problems:
Potential issues include CVT belt wear, electrical gremlins (especially after prolonged storage), and occasional charging system issues. Refer to the manual for detailed troubleshooting.
๐ Vehicle History
Brand Heritage
Heritage:
Gilera is an Italian manufacturer with a long history dating back to 1909, known for its sporty motorcycles and scooters.
Model Evolution
Introduction:
The GP800 was introduced in 2007, positioning Gilera as a contender in the high-performance maxi-scooter segment.
Production
Manufacturing Location:
Italy
๐ Awards & Recognition
Recognitions
Accolades:
While specific awards are not widely documented, the GP800 was recognized for its powerful V-twin engine and motorcycle-like performance within the scooter segment.