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Mitsubishi lancer evo x 2008-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Generation: 10th Generation Codes Chassis Code: CZ4A Engine Code Primary: 4B11T Vin Prefix Common: JMYCZ 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Competitors: Subaru WRX STI, Mitsubishi Lancer Evolution IX (previous generation), Ford Focus RS, Volkswagen Golf R Key Features Performance Focus: Engineered for high-performance driving and rally racing heritage. All Wheel Drive: Advanced S-AWC (Super All-Wheel Control) system integrating ACD, AYC, ASC, and ABS. Turbocharged Engine: Powerful 4B11T engine with a robust twin-scroll turbocharger. 📋 Manual Details Coverage Areas Years Covered: 2008, 2009, 2010 Regions Applicable: Global (specific variations may apply) Page Count Estimated Pages: Approx. 2500-3500 (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control (ECU), Fuel System, Ignition System, Exhaust System, Turbocharger System, Lubrication System, Cooling System Drivetrain: Manual Transmission (GSR/RS), Twin-Clutch Sportronic Transmission (SST - optional), ACD (Active Center Differential), AYC (Active Yaw Control), Driveshafts, Axles, Differential Chassis: Suspension (Front MacPherson Strut, Rear Multi-link), Steering System (Hydraulic Power Steering), Brakes (Front Brembo 4-piston, Rear Brembo 2-piston, ABS, EBD, ASC) Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System (Headlights, Taillights, Interior), Audio System, HVAC Controls, Instrumentation, SRS (Airbag System), Wiper/Washer System, Power Windows/Locks Body: Body Panel Repair, Interior Trim Removal/Installation, Doors, Hood, Trunk, Bumpers, Seats, Restraints Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement Diagnostics: Troubleshooting Flowcharts, DTC (Diagnostic Trouble Code) Interpretation, Component Testing, Sensor Diagnosis Repair: Engine Overhaul, Turbocharger Rebuild, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Repair/Replacement Installation: Component Installation Procedures, Timing Belt/Chain Replacement (4B11T uses a timing chain), Turbocharger Installation Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes and checks to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork. 📊 Manual Specifications File Format Compatibility: Compatible with Windows and macOS systems Features: Searchable PDF, Zoomable, Printable Print Quality Quality: High-resolution scans for clear text and diagrams Binding Type Type: Digital (PDF) - No physical binding Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name: 4B11T Configuration: Inline-4, DOHC, 16-Valve Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Valvetrain: Timing Chain Driven, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on Intake and Exhaust Camshafts Performance Horsepower Est: 291 hp @ 6500 RPM (US Spec) Torque Est: 300 lb-ft @ 4400 RPM (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Turbocharger: Mitsubishi TD05H-152G64 Twin-Scroll Turbocharger with Internal Wastegate, Water-Cooled Center Section Intercooler: Front-Mounted Air-to-Air Intercooler 🔧 Transmission Standard Type: 6-Speed Manual Transmission (GSR, RS trims) Optional Type: 6-Speed Twin-Clutch Sportronic Transmission (TC-SST) (GSR Premium trim) Features Acd System: Active Center Differential with electronic control for torque distribution. Ayc System: Active Yaw Control (Rear Differential) to enhance cornering stability. S Awc Integration: Super All-Wheel Control integrates ACD, AYC, ASC, and ABS for optimal traction and handling. Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-80 or 75W-90 (Refer to manual for exact fill) Tc Sst Fluid Spec: DiaQueen SSTF-1 (or equivalent) - Specialized Fluid 📐 Dimensions Exterior Length: 4495 mm (177.0 in) Width: 1810 mm (71.3 in) Height: 1470 mm (57.9 in) Wheelbase: 2635 mm (103.7 in) Front Track: 1545 mm (60.8 in) Rear Track: 1540 mm (60.6 in) Weights Curb Weight Est Kg: 1500-1570 kg (depending on trim and transmission) Gross Vehicle Weight Rating Est Kg: 1970 kg Cargo Trunk Volume Liters: 354 L (12.5 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for models equipped with side curtain airbags) NHTSA Side Impact: 5-Star IIHS Small Overlap Front: Good (for models tested) Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Asc: Active Stability Control Acd: Active Center Differential Ayc: Active Yaw Control Passive Features Airbags: Driver Airbag, Front Passenger Airbag, Side Impact Airbags (Front), Curtain Airbags (Front & Rear - optional/standard depending on trim) Seatbelts: 3-Point ELR Seatbelts with Pretensioners and Force Limiters โครงสร้าง: RISE (Reinforced Impact Safety Evolution) Body Structure 💡 Technology Features Infotainment Audio System Options: Rockford Fosgate premium audio system (optional), standard CD/MP3 player with auxiliary input. Navigation: Factory navigation system available on higher trims. Driver Assistance Traction Control: ASC (Active Stability Control) All Wheel Drive Control: S-AWC (Super All-Wheel Control) Connectivity Bluetooth: Bluetooth hands-free system available on select trims. Keyless Entry: Keyless entry and start system available. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (severe duty may require shorter intervals). Engine Air Filter Replacement: Every...
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Mitsubishi lancer evo x 2008-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Common Name:
Evo X
Generation:
10th Generation
Codes
Chassis Code:
CZ4A
Engine Code Primary:
4B11T
Vin Prefix Common:
JMYCZ
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Competitors:
Subaru WRX STI, Mitsubishi Lancer Evolution IX (previous generation), Ford Focus RS, Volkswagen Golf R
Key Features
Performance Focus:
Engineered for high-performance driving and rally racing heritage.
All Wheel Drive:
Advanced S-AWC (Super All-Wheel Control) system integrating ACD, AYC, ASC, and ABS.
Turbocharged Engine:
Powerful 4B11T engine with a robust twin-scroll turbocharger.
📋 Manual Details
Coverage Areas
Years Covered:
2008, 2009, 2010
Regions Applicable:
Global (specific variations may apply)
Page Count
Estimated Pages:
Approx. 2500-3500 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control (ECU), Fuel System, Ignition System, Exhaust System, Turbocharger System, Lubrication System, Cooling System
Drivetrain:
Manual Transmission (GSR/RS), Twin-Clutch Sportronic Transmission (SST - optional), ACD (Active Center Differential), AYC (Active Yaw Control), Driveshafts, Axles, Differential
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link), Steering System (Hydraulic Power Steering), Brakes (Front Brembo 4-piston, Rear Brembo 2-piston, ABS, EBD, ASC)
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System (Headlights, Taillights, Interior), Audio System, HVAC Controls, Instrumentation, SRS (Airbag System), Wiper/Washer System, Power Windows/Locks
Body:
Body Panel Repair, Interior Trim Removal/Installation, Doors, Hood, Trunk, Bumpers, Seats, Restraints
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement
Diagnostics:
Troubleshooting Flowcharts, DTC (Diagnostic Trouble Code) Interpretation, Component Testing, Sensor Diagnosis
Repair:
Engine Overhaul, Turbocharger Rebuild, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Repair/Replacement
Installation:
Component Installation Procedures, Timing Belt/Chain Replacement (4B11T uses a timing chain), Turbocharger Installation
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes and checks to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
Compatibility:
Compatible with Windows and macOS systems
Features:
Searchable PDF, Zoomable, Printable
Print Quality
Quality:
High-resolution scans for clear text and diagrams
Binding Type
Type:
Digital (PDF) - No physical binding
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
4B11T
Configuration:
Inline-4, DOHC, 16-Valve
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Valvetrain:
Timing Chain Driven, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on Intake and Exhaust Camshafts
Performance
Horsepower Est:
291 hp @ 6500 RPM (US Spec)
Torque Est:
300 lb-ft @ 4400 RPM (US Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Turbocharger:
Mitsubishi TD05H-152G64 Twin-Scroll Turbocharger with Internal Wastegate, Water-Cooled Center Section
Intercooler:
Front-Mounted Air-to-Air Intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (GSR, RS trims)
Optional
Type:
6-Speed Twin-Clutch Sportronic Transmission (TC-SST) (GSR Premium trim)
Features
Acd System:
Active Center Differential with electronic control for torque distribution.
Ayc System:
Active Yaw Control (Rear Differential) to enhance cornering stability.
S Awc Integration:
Super All-Wheel Control integrates ACD, AYC, ASC, and ABS for optimal traction and handling.
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-80 or 75W-90 (Refer to manual for exact fill)
Tc Sst Fluid Spec:
DiaQueen SSTF-1 (or equivalent) - Specialized Fluid
📐 Dimensions
Exterior
Length:
4495 mm (177.0 in)
Width:
1810 mm (71.3 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2635 mm (103.7 in)
Front Track:
1545 mm (60.8 in)
Rear Track:
1540 mm (60.6 in)
Weights
Curb Weight Est Kg:
1500-1570 kg (depending on trim and transmission)
Gross Vehicle Weight Rating Est Kg:
1970 kg
Cargo
Trunk Volume Liters:
354 L (12.5 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models equipped with side curtain airbags)
NHTSA Side Impact:
5-Star
IIHS Small Overlap Front:
Good (for models tested)
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Asc:
Active Stability Control
Acd:
Active Center Differential
Ayc:
Active Yaw Control
Passive Features
Airbags:
Driver Airbag, Front Passenger Airbag, Side Impact Airbags (Front), Curtain Airbags (Front & Rear - optional/standard depending on trim)
Seatbelts:
3-Point ELR Seatbelts with Pretensioners and Force Limiters
โครงสร้าง:
RISE (Reinforced Impact Safety Evolution) Body Structure
💡 Technology Features
Infotainment
Audio System Options:
Rockford Fosgate premium audio system (optional), standard CD/MP3 player with auxiliary input.
Navigation:
Factory navigation system available on higher trims.
Driver Assistance
Traction Control:
ASC (Active Stability Control)
All Wheel Drive Control:
S-AWC (Super All-Wheel Control)
Connectivity
Bluetooth:
Bluetooth hands-free system available on select trims.
Keyless Entry:
Keyless entry and start system available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (severe duty may require shorter intervals).
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km).
Transmission Fluid Change Manual:
Every 30,000 miles (48,000 km) or 24 months.
Transmission Fluid Change Tc Sst:
Every 26,000 miles (42,000 km) or 24 months (critical for SST longevity).
Coolant Flush:
Every 60,000 miles (96,000 km) or 48 months.
Fluid Specifications
Engine Oil Spec:
SAE 0W-30, API SN or ILSAC GF-5 certified (synthetic recommended)
Engine Coolant Spec:
Mitsubishi Super Long Life Coolant (Green) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.
Brake Fluid Spec:
DOT 3 or DOT 4 High-Temperature Brake Fluid
Power Steering Fluid Spec:
API GL-4 SAE 75W-80 or Dexron III/VI Automatic Transmission Fluid (Check specific requirement in manual)
Known Issues
Turbo Wear:
Potential for turbocharger wear or failure if oil changes are neglected or if subjected to extreme abuse without proper cooling.
S Awc Sensors:
Occasional issues with ABS/ASC/AYC sensors leading to warning lights.
Tc Sst Reliability:
While advanced, the TC-SST requires meticulous maintenance (fluid changes) to ensure long-term reliability; some units experienced issues early on.
Clutch Wear:
Performance clutch wear can be accelerated with aggressive driving styles.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's WRC (World Rally Championship) dominance.
Model Evolution
Previous Model:
Lancer Evolution IX (CT9A)
Key Changes From Evox:
New platform (GS platform), all-new 4B11T aluminum engine (vs. 4G63 iron block), introduction of S-AWC and TC-SST transmission, updated exterior and interior design.
Production
Production Years For Evo X:
2007-2016 (though this manual covers 2008-2010)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently lauded by automotive journalists and enthusiasts for its exceptional handling and rally-bred performance.
Handling Reputation:
Widely considered one of the best-handling cars of its era, often praised for its driver engagement.
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