🏷️ Basic Information Identification Make: Gilera Model: GP800 Year: 2008 Vehicle Type: Maxi-scooter Codes Chassis Code: GP800 (exact chassis codes may vary by market, consult manual for specifics) 👋 Introduction Market Position Segment: Premium Maxi-scooter Target Audience: Scooter enthusiasts, commuters, performance-oriented riders seeking advanced features Competitive Analysis Key Competitors Approx: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing Key Features Vehicle Highlight 1: Powerful V-twin engine for its class Vehicle Highlight 2: Car-like ergonomics and comfort Vehicle Highlight 3: High-quality chassis and suspension components 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance Secondary Coverage: Diagnostics, troubleshooting, electrical systems, wiring diagrams Page Count Page Count: 429 Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Compatibility: Windows & Mac (all versions) Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanics: Engine removal/installation, internal component inspection and repair, cylinder head, pistons, crankshaft, camshafts, valve timing Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel filter, fuel tank service Cooling System: Radiator, coolant pump, thermostat, cooling fan, coolant flow, system pressure testing, bleeding procedures Lubrication System: Oil pump, oil filter, oil passages, oil capacity, oil change procedures Exhaust System: Muffler, catalytic converter, exhaust pipes, gaskets, mounting hardware Transmission: Automatic transmission (CVT), variator operation, belt replacement, clutch assembly, final drive, gearbox oil Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, ignition system, lighting (headlights, taillights, indicators), horn, sensors, ECU Wiring Diagrams: Detailed wiring schematics for all electrical circuits, component identification, connector pinouts Braking System: Front and rear disc brakes, hydraulic system, brake calipers, master cylinders, brake lines, brake fluid, ABS system (if equipped) Suspension: Front telescopic forks, rear shock absorber, linkages, adjustments, fork oil specifications and change procedures Chassis: Frame inspection, steering head bearings, wheel bearings, swingarm, general chassis components Bodywork: Fairings, seat, handlebars, instrumentation, storage compartments, disassembly and reassembly Wheels Tires: Wheel specifications, tire sizes, tire pressure, wheel balancing, tire replacement Special Tools: Listing and usage of specialized tools required for specific repair and maintenance tasks Procedures Included Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, spark plug replacement, drive belt inspection/replacement Troubleshooting: Systematic diagnostic procedures for common problems, fault codes, symptom-based troubleshooting guides Diagnostics: Engine management diagnostics, electrical system diagnostics, ABS diagnostics (if applicable) Engine Repair: Complete engine overhaul, valve adjustments, piston ring replacement, gasket replacement Transmission Service: Variator maintenance, belt replacement, clutch service, gearbox oil replacement Electrical Repair: Component testing and replacement (alternator, starter, ignition coils, sensors), wiring harness repair Brake System Service: Brake bleeding, pad replacement, caliper service, master cylinder replacement, ABS bleeding procedures Suspension Overhaul: Fork seal replacement, fork oil change, rear shock absorber service Bodywork Disassembly: Panel removal and installation, seat removal, fairing repair Pre Delivery Inspection: Checklist and procedures for preparing a new vehicle for customer delivery Technical Depth Depth Level: Comprehensive: from basic maintenance to in-depth engine and component overhauls Diagnostic Capability: Advanced diagnostic procedures and troubleshooting, including electrical systems and fuel injection Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds Schematic Detail: High level of detail in diagrams, including exploded views and torque specifications 📊 Manual Specifications File Format File Type: Digital (PDF Download) Print Quality Print Recommendation: Printable on demand, suitable for professional workshop use Binding Type Binding Type: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) Searchability Text Search: Likely text-searchable PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled, DOHC, 8 valves Engine Displacement: 799 cc Bore X Stroke: 75.8 mm x 72.2 mm Compression Ratio: 10.5:1 (typical, verify in manual) Performance Horsepower: Approx. 55 HP @ 7,250 RPM (verify in manual) Torque: Approx. 70 Nm @ 6,000 RPM (verify in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Likely Marelli system Fuel Type: Unleaded gasoline Engine Cooling Cooling Medium: Liquid (Coolant) Engine Lubrication Oil Type: High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for specific API and JASO ratings) Oil Capacity: Approx. 2.5 - 2.8 liters (with filter change, verify in manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmission: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Final Drive Gear Oil: API GL-4 or GL-5, SAE 75W-90 hypoid gear oil (verify in manual) 📐 Dimensions Exterior Length: Approx. 2,235 mm (verify in manual) Width: Approx. 810 mm (verify in manual) Height: Approx. 1,460 mm (verify in manual) Wheelbase: Approx. 1,590 mm (verify in manual) Weights Dry Weight: Approx. 235 kg (verify in manual) Curb Weight: Approx. 245 kg (verify in manual, includes fluids) Max Load Capacity: Typically around 180-200 kg rider + cargo (verify in manual) 🛡️ Safety Features Ratings Crash Test Results: Not applicable in the same way as cars, but structural integrity is...