Kia Rondo 2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Codes Platform Code: UN (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families, individuals seeking practicality and versatility in a compact package Competitive Analysis Key Competitors: Mazda 5, Dodge Caliber, Ford Focus Wagon, Volkswagen Jetta SportWagen (depending on market) Key Features Interior Configurability: Flexible seating arrangements, often with a third row (optional on some trims) offering 5 or 7-seat configurations Practicality: Spacious interior for its class, good cargo capacity, accessible rear doors Value Proposition: Offered a balance of practicality, features, and affordability compared to larger minivans or SUVs 📋 Manual Details Coverage Areas Primary Coverage: 2008 Kia Rondo Engine Variants Covered: 2.4L G4KC, 2.7L G6EA Transmission Variants Covered: 4-speed automatic (4A50-1), 5-speed manual (M5GF3) Page Count Estimated Page Count: 2000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system Engine Electrical: Ignition system, fuel injection system (MPI), starting system, charging system, engine control module (ECM) diagnostics Transmission Mechanical: Automatic transmission (AT) disassembly/assembly, manual transmission (MT) disassembly/assembly, torque converter, clutch system Transmission Electrical: Transmission control module (TCM) diagnostics, shift solenoid operation, speed sensor inputs Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, wheel bearings Steering: Power steering system (hydraulic), steering column, steering rack and pinion Brakes: Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, brake lines, calipers, pads, rotors Body: Body panels, doors, hood, tailgate, bumpers, chassis components, interior trim, seating, glass, sunroof Electrical System: Battery, starter, alternator, wiring diagrams, lighting system (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, horn HVAC: Air conditioning system, heater, blower motor, controls, refrigerant system, cabin air filter Safety Restraints: Airbag system, seat belts, pretensioners, SRS control module Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change Engine Repair: Engine tune-up, head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain service, fuel injector testing/replacement Transmission Repair: Transmission fluid and filter service, seal replacement, clutch replacement (MT), complete transmission overhaul Suspension Steering Repair: Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul Brake System Repair: Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS sensor replacement, brake bleeding Electrical Diagnostics: Troubleshooting electrical faults, circuit testing, component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation Bodywork And Trim: Body panel alignment, door hinge adjustment, interior panel removal/installation, glass replacement HVAC Service: AC system recharge, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement Safety System Service: Airbag system diagnostics, seat belt replacement, SRS component testing Technical Depth Diagnostic Capability: Detailed diagnostic procedures, troubleshooting flowcharts, wiring diagrams for fault finding Rebuild Procedures: Comprehensive engine and transmission rebuild instructions with torque specifications and clearances Adjustment Procedures: Detailed procedures for adjustments such as valve lash, parking brake, headlight aim Special Tools: Identification and usage of specialized tools required for specific repair procedures 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (depending on PDF creation) Print Quality Print Recommendation: High-resolution, suitable for printing individual sections or the entire manual Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4KC Engine Displacement 1: 2.4 Liters (2359 cc) Engine Configuration 1: Inline 4-cylinder (DOHC, 16-valve) Engine Power 1: Approx. 162-164 hp @ 6000 rpm Engine Torque 1: Approx. 164-169 lb-ft @ 4000 rpm Optional Engine Engine Code 2: G6EA Engine Displacement 2: 2.7 Liters (2656 cc) Engine Configuration 2: V6 (DOHC, 24-valve) Engine Power 2: Approx. 182 hp @ 6000 rpm Engine Torque 2: Approx. 182 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Performance Emission Control: Catalytic converter, oxygen sensors, evaporative emission control system 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (M5GF3) Optional Optional Transmission: 4-speed Automatic Transmission (4A50-1) Features Automatic Features: Electronically controlled, sequential shifting capability (on some models) Fluid Specification Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent (check manual for exact specification) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 7.0 - 7.5 Liters (pan drop/refill) 📐 Dimensions Exterior Length: 4550 mm (179.1 in) Width: 1790 mm (70.5 in) Height: 1605 mm (63.2 in) Wheelbase: 2720 mm (107.1 in) Interior Passenger Volume: Approx. 106.3 cu ft (5-seat), 103.8 cu ft (7-seat) Cargo Cargo Volume Behind 3Rd Row: Approx. 12.1 cu ft (7-seat model) Cargo Volume...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Year:

Codes

Platform Code:

UN (Second Generation)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover

Target Audience:

Families, individuals seeking practicality and versatility in a compact package

Competitive Analysis

Key Competitors:

Mazda 5, Dodge Caliber, Ford Focus Wagon, Volkswagen Jetta SportWagen (depending on market)

Key Features

Interior Configurability:

Flexible seating arrangements, often with a third row (optional on some trims) offering 5 or 7-seat configurations

Practicality:

Spacious interior for its class, good cargo capacity, accessible rear doors

Value Proposition:

Offered a balance of practicality, features, and affordability compared to larger minivans or SUVs

📋 Manual Details

Coverage Areas

Primary Coverage:

2008 Kia Rondo

Engine Variants Covered:

2.4L G4KC, 2.7L G6EA

Transmission Variants Covered:

4-speed automatic (4A50-1), 5-speed manual (M5GF3)

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system

Engine Electrical:

Ignition system, fuel injection system (MPI), starting system, charging system, engine control module (ECM) diagnostics

Transmission Mechanical:

Automatic transmission (AT) disassembly/assembly, manual transmission (MT) disassembly/assembly, torque converter, clutch system

Transmission Electrical:

Transmission control module (TCM) diagnostics, shift solenoid operation, speed sensor inputs

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, CV joints, differential

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, wheel bearings

Steering:

Power steering system (hydraulic), steering column, steering rack and pinion

Brakes:

Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, brake lines, calipers, pads, rotors

Body:

Body panels, doors, hood, tailgate, bumpers, chassis components, interior trim, seating, glass, sunroof

Electrical System:

Battery, starter, alternator, wiring diagrams, lighting system (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, horn

HVAC:

Air conditioning system, heater, blower motor, controls, refrigerant system, cabin air filter

Safety Restraints:

Airbag system, seat belts, pretensioners, SRS control module

Procedures Included

Routine Maintenance:

Oil and filter change, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change

Engine Repair:

Engine tune-up, head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain service, fuel injector testing/replacement

Transmission Repair:

Transmission fluid and filter service, seal replacement, clutch replacement (MT), complete transmission overhaul

Suspension Steering Repair:

Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul

Brake System Repair:

Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS sensor replacement, brake bleeding

Electrical Diagnostics:

Troubleshooting electrical faults, circuit testing, component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation

Bodywork And Trim:

Body panel alignment, door hinge adjustment, interior panel removal/installation, glass replacement

HVAC Service:

AC system recharge, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement

Safety System Service:

Airbag system diagnostics, seat belt replacement, SRS component testing

Technical Depth

Diagnostic Capability:

Detailed diagnostic procedures, troubleshooting flowcharts, wiring diagrams for fault finding

Rebuild Procedures:

Comprehensive engine and transmission rebuild instructions with torque specifications and clearances

Adjustment Procedures:

Detailed procedures for adjustments such as valve lash, parking brake, headlight aim

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely searchable (depending on PDF creation)

Print Quality

Print Recommendation:

High-resolution, suitable for printing individual sections or the entire manual

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Displacement 1:

2.4 Liters (2359 cc)

Engine Configuration 1:

Inline 4-cylinder (DOHC, 16-valve)

Engine Power 1:

Approx. 162-164 hp @ 6000 rpm

Engine Torque 1:

Approx. 164-169 lb-ft @ 4000 rpm

Optional Engine

Engine Code 2:

Engine Displacement 2:

2.7 Liters (2656 cc)

Engine Configuration 2:

V6 (DOHC, 24-valve)

Engine Power 2:

Approx. 182 hp @ 6000 rpm

Engine Torque 2:

Approx. 182 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Performance

Emission Control:

Catalytic converter, oxygen sensors, evaporative emission control system

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (M5GF3)

Optional

Optional Transmission:

4-speed Automatic Transmission (4A50-1)

Features

Automatic Features:

Electronically controlled, sequential shifting capability (on some models)

Fluid Specification

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent (check manual for exact specification)

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 7.0 - 7.5 Liters (pan drop/refill)

📐 Dimensions

Exterior

Length:

4550 mm (179.1 in)

Width:

1790 mm (70.5 in)

Height:

1605 mm (63.2 in)

Wheelbase:

2720 mm (107.1 in)

Interior

Passenger Volume:

Approx. 106.3 cu ft (5-seat), 103.8 cu ft (7-seat)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 12.1 cu ft (7-seat model)

Cargo Volume Behind 2Nd Row:

Approx. 30.7 cu ft (7-seat model)

Cargo Volume Behind 1St Row:

Approx. 65.5 cu ft (7-seat model)

Weights

Curb Weight Base:

Approx. 1500-1600 kg (3300-3527 lbs)

Gross Vehicle Weight Rating:

Varies by configuration, consult manual

Towing Capacity:

Typically not recommended or limited

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

5-Star (Driver and Passenger)

IIHS Side Impact Rating:

Active Features

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Traction Control:

Optional (on some trims)

Electronic Stability Control:

Optional (on some trims)

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Front side-impact airbags

Airbags Curtain:

Full-length side curtain airbags (optional, usually for 3-row models)

Seatbelts:

3-point seatbelts with pretensioners (all rows)

Child Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional MP3 capability, SiriusXM satellite radio (subscription required), auxiliary input jack.

Display:

Central dashboard display for audio and clock functions.

Driver Assistance

Cruise Control:

Standard on most trims

Rear Parking Sensors:

Optional

Connectivity

Usb Port:

Optional (late production)

Bluetooth:

Optional (late production, often with upgraded audio)

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles if using synthetic oil and severe driving conditions are avoided)

Engine Air Filter Replacement:

Every 30,000 miles or 24 months

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement G4Kc:

Every 60,000 miles (Iridium type)

Spark Plug Replacement G6Ea:

Every 60,000 miles (Iridium type)

Engine Coolant Flush:

Every 30,000 miles or 24 months

Automatic Transmission Fluid Change:

Every 60,000 miles or 48 months (under normal conditions)

Brake Fluid Change:

Every 30,000 miles or 24 months

Fluid Specifications

Engine Oil Specification:

API SN/SN PLUS or ILSAC GF-5, SAE 5W-20 (recommended for G4KC); SAE 5W-30 (recommended for G6EA). Refer to manual for exact viscosity and API rating.

Engine Coolant Specification:

Ethylene Glycol based coolant, Asian Red or Long Life Pink/Orange type (e.g., Asian Red Long Life Coolant). Capacity approx. 7.5 - 8.5 Liters.

Power Steering Fluid:

Dexron III ATF or equivalent

Brake Fluid Specification:

DOT 3 or DOT 4

Known Issues

Common Complaints Engine:

Occasional oil consumption issues, timing chain/belt noise (depending on maintenance), early failure of serpentine belt tensioner.

Common Complaints Transmission:

Rough shifting in automatic transmissions, potential for solenoid issues if fluid maintenance is neglected.

Common Complaints Suspension Steering:

Worn control arm bushings, premature wear of front struts/shocks, power steering pump leaks.

Common Complaints Electrical:

Window regulator failures, power lock actuator issues, alternator failure.

Common Complaints HVAC:

AC system leaks (condenser, evaporator), blower motor resistor failure.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea

Brand Focus:

Value-oriented, practical vehicles

Model Evolution

First Generation:

2004-2009 (JC)

Second Generation:

2009-2014 (XM) - Became known as the Kia Venga in some markets, but Rondo name persisted in others.

Mid Cycle Refresh:

The 2008 model represents the first generation (JC) which received a minor facelift for the 2008 model year.

Production

Manufacturing Plant:

Hwasung Plant, South Korea

Production Years:

2004-2009 (First Generation)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Consistently received good safety ratings from NHTSA and IIHS, contributing to its appeal as a family vehicle.

Ratings

Consumer Satisfaction:

Generally mixed to positive, with praise for practicality and value, but some criticism regarding powertrain refinement and fuel economy compared to competitors.

Certifications

Emission Standards:

Meets applicable EPA emission standards for its model year.