This manual covers the 450 EXC-R, 530 EXC-R, 450 SIX DAYS, 530 SIX DAYS, 450 XCR-W, 530 XCR-W, 450 XEC-W, and 530 XEC-W motorcycles from the 2008 model year. As an Austrian manufacturer with a strong racing heritage, KTM is known for producing high-performance off-road motorcycles. These models, equipped with single-cylinder, 4-stroke LC4 engines in 449.3cc and 510.4cc displacements, offer robust performance for demanding off-road applications, building upon the legacy of previous EXC and RFS models. They feature liquid-cooled engines, fuel injection, electric starters, and 6-speed manual transmissions with hydraulic wet clutches, all contributing to their reputation for engineering quality and reliability in competitive environments. This comprehensive workshop service repair manual provides factory-level detail essential for the maintenance and repair of your motorcycle. It covers all major systems, including engine overhaul, lubrication, cooling, fuel, ignition, exhaust, starting, and emission controls, as well as transmission, drivetrain, chassis, suspension, electrical systems, and braking. The manual includes detailed procedures for scheduled maintenance, oil changes, filter replacements, fluid checks, and component repairs, alongside in-depth troubleshooting guidance and diagnostic procedures. With clear, step-by-step instructions and zoomable illustrations, this manual is an invaluable resource for owners, professional mechanics, and restoration enthusiasts seeking to maintain their motorcycles in optimal condition. 🏷️ Basic Information Identification Make: KTM Model: 450 EXC-R, 530 EXC-R, 450 SIX DAYS, 530 SIX DAYS, 450 XCR-W, 530 XCR-W, 450 XEC-W, 530 XEC-W Year: 2008 Vehicle Type: Motorcycle Region Coverage: EU, AUS, UK, ZA 👋 Introduction Market Position Target Audience: KTM owners performing DIY repairs, professional motorcycle mechanics, restoration enthusiasts Competitive Analysis Competitor Manuals: This manual rivals factory service manuals in its detail and scope, offering significant cost savings over dealership-only service. Key Features Key Selling Points: Comprehensive coverage, clear step-by-step instructions, troubleshooting assistance, professional technician level detail, instant download, cost savings on repairs. Manual Source: Official factory or workshop produced 📋 Manual Details Coverage Areas Manual Coverage Regions: EU, Australia, United Kingdom, South Africa Page Count Estimated Page Count: Variable (Large file size up to 2550 MB indicates comprehensive detail) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (Implied by typical market manuals and description) Format Digital Format: PDF (Downloadable, potentially zipped) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, lubrication, cooling, fuel system, ignition system, exhaust system, starting system, emission control Transmission Drivetrain: Clutch, gearbox, final drive, chain maintenance Chassis Suspension: Frame, suspension (front and rear forks, shock absorber), steering system, wheels, tires Electrical System: Battery, charging system, lighting, instrumentation, wiring diagrams, ignition system diagnostics Braking System: Hydraulic brake system (front and rear calipers, master cylinders, lines), brake pad replacement, bleeding procedure Bodywork And Fairings: Body panel removal and installation, seat, fuel tank, fenders Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, lubrication, bolt torques, fluid checks and changes Repair Procedures: Engine rebuilds, transmission repairs, suspension servicing, brake system overhaul, electrical component replacement Troubleshooting: Diagnostic procedures, common fault identification and rectification, error code explanations (if applicable) Restoration And Rebuilding: Detailed guidance for complete disassembly and reassembly of major components Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: In-depth diagnostic procedures, including electrical system analysis and troubleshooting Component Breakdowns: Detailed exploded views and part breakdowns for all major assemblies and components 📊 Manual Specifications File Format File Type: PDF File Size Potential: Up to 2550 MB Additional Software Requirements: PDF Reader, ZIP/RAR utility (for unzipping) Print Quality Printability: Printable on any computer and printer Illustration Quality: Zoomable illustrations, clear step-by-step instructions Binding Type Binding Type: Digital Download (Not a physical copy) Paper Type Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (LC4 engine family variants) Bore X Stroke 450: Approx. 95 mm x 63.4 mm Bore X Stroke 530: Approx. 97 mm x 70.6 mm Displacement 450: Approx. 449.3 cc Displacement 530: Approx. 510.4 cc Performance Horsepower Estimated: Approximately 50-60 HP (model dependent, off-road specific tuning) Torque Estimated: Approximately 45-55 Nm (model dependent) Fuel System Fuel Delivery: Fuel Injection (Keihin or similar ECU controlled system) Fuel Type: Unleaded gasoline (Octane rating specified in manual) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Semi-synthetic or fully synthetic motorcycle specific engine oil (refer to manual for exact specifications like API, JASO MA/MA2 standards and viscosity) Engine Components Valve Train: SOHC (Single Overhead Camshaft) with rocker arms Starter: Electric starter 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Clutch Type: Hydraulic operated multi-plate wet clutch Features Gear Ratios: Detailed gear ratios provided in manual for each gear Transmission Fluid: Specific transmission oil/fluid type and capacity detailed in manual (often shared with engine oil or specific gearbox oil) 📐 Dimensions Exterior Wheelbase: Approximately 1480-1500 mm (model dependent) Weights Dry Weight: Approximately 115-125 kg (model dependent) Fuel Tank Capacity: Approximately 9.5 - 11.0 Liters (model dependent)...