Mazda Speed 3 2008 (1st Generation) Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2008 Codes Chassis Code: BK Engine Code: MZR DISI TURBO (L3-VDT) Generation Generation Designation: 1st Generation (BK) ๐ Introduction Market Position Segment: Compact Sport Sedan / Hot Hatch Target Audience: Enthusiasts seeking performance and sporty driving dynamics in a practical package. Competitive Analysis Key Competitors: Volkswagen GTI, Subaru Impreza WRX, Honda Civic Si, Mitsubishi Lancer Ralliart. Key Features Performance Focus: Direct injection turbocharged engine, sporty suspension tuning, aggressive styling. Driving Dynamics: Known for sharp handling, responsive steering, and engaging driving experience. ๐ Manual Details Coverage Areas Coverage Scope: Comprehensive maintenance, repair, and troubleshooting for the 2008 MazdaSpeed3. Page Count Total Pages: Approximately 2000+ pages (estimated, based on typical comprehensive service manuals for this era). Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, turbocharging system, exhaust system, engine electrical, ECU diagnostics. Drivetrain: Transmission (manual gearbox), clutch, driveshafts, differentials, axle assemblies. Chassis: Suspension (front and rear), steering system, brakes (front and rear), wheel alignment specifications. Electrical: Body electrical systems, lighting, instrumentation, HVAC controls, power accessories, audio system, wiring diagrams, fuses and relays. Body: Exterior body panels, interior trim, doors, windows, bumpers, seals, body repair procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement. Repair: Component removal and installation, system diagnostics and repair, internal engine repairs, transmission overhaul, brake caliper/rotor replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common fault diagnosis. Specifications: Torque specifications for all fasteners, clearances, tolerances, diagnostic data (e.g., sensor readings). Technical Depth Depth: In-depth coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed disassembly, assembly, and diagnostic procedures. ๐ Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick access to information. Print Quality Print Readability: High-resolution scans ensuring clear text and diagrams for potential printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline-4, turbocharged, intercooled, DOHC, 16-valve Displacement: 2.3 Liters (2261 cc) Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Direct Injection (DISI - Direct Injection Spark Ignition) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Induction Turbocharger System: Garrett GT2554R or similar Garrett turbocharger, air-to-air intercooler. ๐ง Transmission Standard Type: 6-speed Manual Transmission Optional Type: N/A (Manual transmission only for Speed3) Features Gear Ratios: Specific ratios detailed in manual, typically optimized for sporty acceleration. Differential: Limited-Slip Differential (LSD) standard for improved traction. Fluid Specifications Gear Oil Type: Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent) ๐ Dimensions Exterior Length: 177.1 inches (4498 mm) Width: 70.5 inches (1791 mm) Height: 57.5 inches (1460 mm) Wheelbase: 104.7 inches (2659 mm) Weights Curb Weight: Approximately 3150 lbs (1429 kg) ๐ก๏ธ Safety Features Ratings NHTSA Frontal Crash: 4 stars (Driver), 5 stars (Passenger) - Based on 2008 model year testing. IIHS Moderate Overlap Frontal: Good Active Features Braking System: 4-wheel disc brakes, front ventilated, rear solid. ABS with Electronic Brake-force Distribution (EBD) and Brake Assist (BA). Traction Control: Traction Control System (TCS) and Dynamic Stability Control (DSC) standard. Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, side-curtain airbags. Seatbelts: 3-point height-adjustable front seat belts with pretensioners and load limiters, rear 3-point seat belts. ๐ก Technology Features Infotainment Audio System: Bose premium audio system with amplifier and subwoofer (optional, depending on trim). Climate Control: Automatic climate control, manual or electronic A/C. Driver Assistance Cruise Control: Standard cruise control. Connectivity Aux Input: Auxiliary audio input jack for portable media players. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe duty may require more frequent changes). Air Filter Replacement: Every 15,000 miles (24,000 km) or as needed based on conditions. Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (iridium recommended). Fluid Specifications Engine Oil Capacity: Approximately 5.1 US quarts (4.8 liters) with filter change (5W-30 Synthetic recommended). Coolant Type: Mazda FL22 Long Life Antifreeze (or equivalent pre-mixed blue coolant). Brake Fluid Type: DOT 3 or DOT 4. Known Issues High Pressure Fuel Pump: Potential wear or failure of the high-pressure fuel pump cam follower, requiring inspection and replacement. Turbocharger Lag: Though tuned for response, some turbo lag is inherent. Proper maintenance ensures optimal spool. Clutch Wear: Aggressive driving can lead to accelerated clutch wear. Engine Mounts: Over time, engine mounts can soften or tear, leading to increased vibration. ๐ Vehicle History Brand Heritage Mazda Performance: Mazda has a long history of producing sporty and engaging vehicles, exemplified by the RX-7 and MX-5 Miata. Model Evolution Mazdaspeed Line: The Mazdaspeed performance sub-brand applies motorsport-inspired engineering to regular Mazda models. Production...
Suspension (front and rear), steering system, brakes (front and rear), wheel alignment specifications.
Electrical:
Body electrical systems, lighting, instrumentation, HVAC controls, power accessories, audio system, wiring diagrams, fuses and relays.
Body:
Exterior body panels, interior trim, doors, windows, bumpers, seals, body repair procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement.
Repair:
Component removal and installation, system diagnostics and repair, internal engine repairs, transmission overhaul, brake caliper/rotor replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault diagnosis.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, diagnostic data (e.g., sensor readings).
Technical Depth
Depth:
In-depth coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed disassembly, assembly, and diagnostic procedures.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick access to information.
Print Quality
Print Readability:
High-resolution scans ensuring clear text and diagrams for potential printing.