Mitsubishi Lancer Evo X Body 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Code: CZ4A Year: 2008 Codes Chassis Code Prefix: CZ4A 👋 Introduction Market Position Market Segment: Performance Sedan / Rally-Bred Sport Compact Target Audience: Enthusiasts, DIY mechanics, professional technicians working on the Lancer Evolution X. Competitive Analysis Competitors: Subaru WRX STI, Nissan GT-R (though in a higher segment), Ford Focus RS. Key Features Vehicle Highlights: Advanced S-AWC (Super All-Wheel Control) system, powerful 4B11T engine, high-performance braking, rally-inspired chassis. Manual Value Proposition: Provides detailed, factory-level information for accurate and efficient servicing and repair, enabling owners to maintain optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, maintenance, and repair for the Mitsubishi Lancer Evolution X (CZ4A) body 2008. Secondary Coverage: Includes step-by-step instructions and exploded views for a wide range of repair and maintenance tasks. Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (4B11T), fuel system, ignition system, lubrication system, cooling system, exhaust system, engine control system (ECU). Drivetrain: Manual transmission (MR), Twin Clutch SST (TC-SST), transfer case, drive shafts, differentials (front, rear, AYC/ACD). Chassis: Suspension (front McPherson strut, rear multi-link), steering system, brake system (front Brembo, rear), wheels and tires. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power mirrors, audio system, immobilizer, keyless operation system, SRS airbag system. Body: Exterior body panels, interior trim, doors, hood, trunk, glass, ventilation, heating, air conditioning (HVAC). Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, brake pad replacement, spark plug replacement, belt replacement. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings. Repair: Component removal and installation, disassembly and assembly of major systems, repair procedures for specific parts. Diagnostics: OBD-II diagnostics, live data interpretation, specific diagnostic tests for various systems. Special Tools: Identification and usage of special tools required for specific repairs. Technical Depth Depth: Covers from basic scheduled maintenance to complete engine and transmission rebuilds, including intricate electrical system diagnostics and body repairs. 📊 Manual Specifications File Format PDF Searchability: Searchable PDF text for quick information retrieval. PDF Quality: High-resolution scans ensuring clarity of diagrams and text. Print Quality Print Usability: Suitable for printing individual sections or the entire manual. Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 2.0 Liters (1998 cc) Performance Horsepower: 291 hp @ 6500 rpm (USA/International spec) Torque: 300 lb-ft @ 3500 rpm (USA/International spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Ignition System Ignition Type: Electronic ignition system with coil-on-plug Cooling System Cooling Type: Water-cooled, pressurized system Lubrication System Oil Capacity: Approx. 5.7 US quarts (5.4 liters) with filter change Engine Management ECU Type: Bosch ECU (specific part number varies by market and ECU type) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (for GSR models) Optional Transmission Type: 6-speed Twin Clutch Sportronic Shift Transmission (TC-SST) (for MR models) Features Drivetrain: S-AWC (Super All-Wheel Control) with Active Center Differential (ACD), Active Yaw Control (AYC), and Sport ABS. Fluid Specs Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-85 (specific Mitsubishi recommendation is critical) Tc-Sst Fluid: Specific Dual Clutch Transmission Fluid (DCTF) - DiaQueen SSTF-1 is often specified. 📐 Dimensions Exterior Length: 177.0 inches (4495 mm) Width: 71.5 inches (1815 mm) Height: 57.5 inches (1460 mm) Wheelbase: 104.3 inches (2650 mm) Front Track: 61.2 inches (1555 mm) Rear Track: 61.4 inches (1560 mm) Weights Curb Weight Manual: Approx. 3373 lbs (1530 kg) Curb Weight Tc Sst: Approx. 3461 lbs (1570 kg) Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard Wheels Tires Wheel Size: 18 x 8.5 inches (standard), 18 x 8.5 inches (Enkei forged for MR) Tire Size: 245/40R18 Bolt Pattern: 5x114.3 (5x4.5 inches) Lug Nut Torque: 83 lb-ft (112 Nm) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for 2008 model year, check specific configurations) IIHS Top Safety Pick: Good (various ratings, refer to IIHS archives for specific tests) Active Features Traction Control: Yes (integrated with S-AWC) Electronic Stability Control: Yes (MASC - Mitsubishi Active Stability Control) Anti Lock Braking System: Yes (ABS) with Sport ABS and EBD (Electronic Brakeforce Distribution) All Wheel Drive: Yes (S-AWC) Passive Features Airbags: Front dual-stage airbags, front side airbags, side curtain airbags (standard on most trims). Seatbelts: 3-point ELR seatbelts with pre-tensioners and force limiters. Child Seat Anchors: LATCH system (Lower Anchors and Tethers for Children) Braking System Front Brakes: Ventilated disc, Brembo 4-piston calipers Rear Brakes: Ventilated disc, Brembo 2-piston calipers 💡 Technology Features Infotainment Audio System: Optional...
Provides detailed, factory-level information for accurate and efficient servicing and repair, enabling owners to maintain optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, maintenance, and repair for the Mitsubishi Lancer Evolution X (CZ4A) body 2008.
Secondary Coverage:
Includes step-by-step instructions and exploded views for a wide range of repair and maintenance tasks.
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (4B11T), fuel system, ignition system, lubrication system, cooling system, exhaust system, engine control system (ECU).
Exterior body panels, interior trim, doors, hood, trunk, glass, ventilation, heating, air conditioning (HVAC).
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, brake pad replacement, spark plug replacement, belt replacement.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings.
Repair:
Component removal and installation, disassembly and assembly of major systems, repair procedures for specific parts.
Diagnostics:
OBD-II diagnostics, live data interpretation, specific diagnostic tests for various systems.
Special Tools:
Identification and usage of special tools required for specific repairs.
Technical Depth
Depth:
Covers from basic scheduled maintenance to complete engine and transmission rebuilds, including intricate electrical system diagnostics and body repairs.
📊 Manual Specifications
File Format
PDF Searchability:
Searchable PDF text for quick information retrieval.
PDF Quality:
High-resolution scans ensuring clarity of diagrams and text.
Print Quality
Print Usability:
Suitable for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
S-AWC (Super All-Wheel Control) with Active Center Differential (ACD), Active Yaw Control (AYC), and Sport ABS.
Fluid Specs
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-85 (specific Mitsubishi recommendation is critical)
Tc-Sst Fluid:
Specific Dual Clutch Transmission Fluid (DCTF) - DiaQueen SSTF-1 is often specified.
📐 Dimensions
Exterior
Length:
177.0 inches (4495 mm)
Width:
71.5 inches (1815 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
104.3 inches (2650 mm)
Front Track:
61.2 inches (1555 mm)
Rear Track:
61.4 inches (1560 mm)
Weights
Curb Weight Manual:
Approx. 3373 lbs (1530 kg)
Curb Weight Tc Sst:
Approx. 3461 lbs (1570 kg)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard
Wheels Tires
Wheel Size:
18 x 8.5 inches (standard), 18 x 8.5 inches (Enkei forged for MR)
Tire Size:
245/40R18
Bolt Pattern:
5x114.3 (5x4.5 inches)
Lug Nut Torque:
83 lb-ft (112 Nm)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for 2008 model year, check specific configurations)
IIHS Top Safety Pick:
Good (various ratings, refer to IIHS archives for specific tests)
Active Features
Traction Control:
Yes (integrated with S-AWC)
Electronic Stability Control:
Yes (MASC - Mitsubishi Active Stability Control)
Anti Lock Braking System:
Yes (ABS) with Sport ABS and EBD (Electronic Brakeforce Distribution)
All Wheel Drive:
Yes (S-AWC)
Passive Features
Airbags:
Front dual-stage airbags, front side airbags, side curtain airbags (standard on most trims).
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters.
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children)
Braking System
Front Brakes:
Ventilated disc, Brembo 4-piston calipers
Rear Brakes:
Ventilated disc, Brembo 2-piston calipers
💡 Technology Features
Infotainment
Audio System:
Optional Rockford Fosgate premium audio system available on some trims.
Navigation:
Optional touchscreen navigation system available.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry Start:
Keyless Operation System (KOS) with push-button start available on higher trims.
Connectivity
Bluetooth:
Available Bluetooth hands-free calling and audio streaming on models equipped with compatible infotainment systems.
Performance Management
Driving Modes:
S-AWC system offers different modes (e.g., Tarmac, Gravel, Snow) to adjust torque distribution and handling characteristics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions).
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type and driving conditions (refer to manual for specifics).
Timing Belt Chain:
The 4B11T uses a timing chain, which is designed to last the life of the engine and does not have a scheduled replacement interval under normal conditions. However, inspections for wear or tensioner issues may be recommended.
Fluid Specifications
Engine Oil Specification:
SAE 0W-20 or 5W-30 synthetic engine oil. Consult manual for exact viscosity and API rating (e.g., API SN or higher).
Coolant Specification:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, phosphate-free, typically pink).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Specific Mitsubishi power steering fluid or a compatible ATF (Automatic Transmission Fluid) specified in the manual.
Known Issues
Engine Considerations:
Potential for oil consumption, turbocharger wear with aggressive tuning, and valve seat wear if not properly maintained or if severe detonation occurs.
Transmission Considerations:
TC-SST transmission requires specific fluid changes and can be sensitive to heat and abuse. Manual transmission clutch wear depends heavily on driving style.
Suspension Considerations:
Can experience wear in bushings and ball joints due to performance driving. AYC/ACD pump failures have been reported.
Body Considerations:
Rust on wheel arches and sills can be a concern in rust-prone climates if not properly protected.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
The Lancer Evolution lineage is deeply rooted in World Rally Championship (WRC) success, establishing its performance credentials.
Model Evolution
Generation:
Tenth generation (CZ4A), marking a significant redesign from previous generations, moving to the Global-Lance platform.
Design Changes:
Introduction of the 4B11T engine (all-aluminum), available TC-SST transmission, and the advanced S-AWC system.
Production
Manufacturing Location:
Japan
Production Years:
2007-2015 (for the Evolution X generation)
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Frequently praised by automotive media for its handling, performance, and technology. Specific awards vary by region and year.
Performance Benchmarks:
Consistently ranked highly in its segment for acceleration, braking, and cornering capability.
Certifications
Emission Standards:
Compliant with applicable emission standards for the 2008 model year in its respective markets (e.g., EPA, Euro IV).