2008 Mitsubushi LANCER Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 👋 Introduction Market Position Vehicle Segment: Compact/Small Family Sedan Competitive Landscape: Competed against vehicles like Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Chevrolet Cobalt. Key Features Design Philosophy: The 2008 Lancer, part of the tenth generation (CY/CZ), introduced a bolder 'jet-fighter grille' design language and a more sporty aesthetic, setting the stage for performance variants. Target Audience: Appealed to buyers seeking a reliable, fuel-efficient, and stylish compact car with the option for sporty performance. The availability of performance trims (GTS, Ralliart) broadened its appeal. Manual Value Proposition Utility: Essential for DIY mechanics, professional technicians, and Lancer owners wanting to perform their own maintenance and repairs, ensuring longevity and optimal performance of their vehicle. 📋 Manual Details Coverage Areas Manual Type: Complete Service & Repair Manual Language: English Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (delivery, injection), exhaust system, intake system, timing system (belts/chains), emissions control. Engine Performance: Engine specifications, tuning, performance diagnostics, component testing, sensor data interpretation, power output analysis. Transmission Manual: Clutch system, gear linkage, transmission disassembly and assembly, gear ratios, internal components, maintenance, troubleshooting. Transmission Automatic: Automatic transmission operation, disassembly and assembly, hydraulic control systems, torque converter, shift solenoids, maintenance, troubleshooting, electronic control unit (ECU) interfaces. Drivetrain: Front-wheel drive (FWD) system, axles, driveshafts, CV joints, differentials, wheel hub assembly, torque specifications, lubrication. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, sway bars, alignment specifications, troubleshooting. Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rods, power steering fluid, troubleshooting, alignment. Brakes: Front disc brakes, rear disc brakes (depending on trim), brake calipers, rotors, pads, master cylinder, brake lines, ABS system (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, bleeding procedures, fluid specifications, troubleshooting. Electrical System General: Battery, alternator, starter motor, ignition system, charging system, wiring diagrams, fuses, relays, circuit protection. Lighting System: Headlights, taillights, turn signals, interior lighting, bulb types, wiring, troubleshooting. Body And Trim: Exterior body panels, interior trim components, doors, hood, trunk, bumpers, glass, seals, removal and installation procedures. HVAC System: Heating, ventilation, and air conditioning system, refrigerant types, components (compressor, condenser, evaporator), controls, troubleshooting, maintenance. Safety Systems: Airbag system operation, sensors, SRS module, seatbelt mechanisms, troubleshooting, safety precautions. Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), OBD-II system, diagnostic procedures for various systems, troubleshooting flowcharts, common faults and remedies. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-ups, tire rotation, brake inspection. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all vehicle systems (e.g., water pump, alternator, starter, brake pads, suspension components). Engine Overhaul: Comprehensive procedures for engine disassembly, inspection, repair, and reassembly for complete engine rebuilds. Transmission Service: Fluid changes, filter replacement, seal replacement, and full transmission rebuild procedures. Brake Service: Brake pad and rotor replacement, caliper service, brake line bleeding, parking brake adjustment. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing components, checking circuits, diagnosing sensor issues. Suspension And Steering Repair: Replacement of struts, shocks, control arms, bushings, tie rods, and steering rack service. HVAC Repair: Refrigerant charging, component replacement (compressor, condenser), leak detection, control system diagnostics. Body Panel Repair: Procedures for removing and installing body panels, doors, and trim components. Technical Depth Depth: Expert level, covering all aspects from routine maintenance to complete vehicle overhauls and advanced diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Print Readability: Designed for clear viewing and printing, ensuring accuracy of diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Base: 4G15 (1.5L SOHC I4) Engine Code Performance: 4G63 (2.0L SOHC I4) for ES, SE; 4G63T (2.0L Turbocharged DOHC I4) for Ralliart; 4G69 (2.4L SOHC I4) for GTS Performance Horsepower 1.5L: Approx. 105 hp @ 6000 rpm Torque 1.5L: Approx. 99 lb-ft @ 4000 rpm Horsepower 2.0L: Approx. 120 hp @ 5500 rpm Torque 2.0L: Approx. 130 lb-ft @ 4000 rpm Horsepower 2.4L: Approx. 152 hp @ 5800 rpm Torque 2.4L: Approx. 145 lb-ft @ 4000 rpm Horsepower 2.0L Turbo: Approx. 240 hp @ 6000 rpm (Ralliart) Torque 2.0L Turbo: Approx. 255 lb-ft @ 3500 rpm (Ralliart) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Recommended Fuel: Unleaded gasoline (87 octane or higher, premium recommended for turbo models) 🔧 Transmission Standard Transmission Type Base: 5-speed Manual Transmission Optional Transmission Type Optional: CVT (Continuously Variable Transmission) or 4-speed Automatic Transmission (depending on trim and market) Features Transmission Features Ralliart: 6-speed Twin-Clutch Sportronic (TC-SST) automatic transmission with paddle shifters....

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer

Year:

👋 Introduction

Market Position

Vehicle Segment:

Compact/Small Family Sedan

Competitive Landscape:

Competed against vehicles like Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Chevrolet Cobalt.

Key Features

Design Philosophy:

The 2008 Lancer, part of the tenth generation (CY/CZ), introduced a bolder 'jet-fighter grille' design language and a more sporty aesthetic, setting the stage for performance variants.

Target Audience:

Appealed to buyers seeking a reliable, fuel-efficient, and stylish compact car with the option for sporty performance. The availability of performance trims (GTS, Ralliart) broadened its appeal.

Manual Value Proposition

Utility:

Essential for DIY mechanics, professional technicians, and Lancer owners wanting to perform their own maintenance and repairs, ensuring longevity and optimal performance of their vehicle.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Service & Repair Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, internal components, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (delivery, injection), exhaust system, intake system, timing system (belts/chains), emissions control.

Engine Performance:

Engine specifications, tuning, performance diagnostics, component testing, sensor data interpretation, power output analysis.

Transmission Manual:

Clutch system, gear linkage, transmission disassembly and assembly, gear ratios, internal components, maintenance, troubleshooting.

Transmission Automatic:

Automatic transmission operation, disassembly and assembly, hydraulic control systems, torque converter, shift solenoids, maintenance, troubleshooting, electronic control unit (ECU) interfaces.

Drivetrain:

Front-wheel drive (FWD) system, axles, driveshafts, CV joints, differentials, wheel hub assembly, torque specifications, lubrication.

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, sway bars, alignment specifications, troubleshooting.

Steering:

Power steering system (hydraulic or electric), steering column, steering rack, tie rods, power steering fluid, troubleshooting, alignment.

Brakes:

Front disc brakes, rear disc brakes (depending on trim), brake calipers, rotors, pads, master cylinder, brake lines, ABS system (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, bleeding procedures, fluid specifications, troubleshooting.

Electrical System General:

Battery, alternator, starter motor, ignition system, charging system, wiring diagrams, fuses, relays, circuit protection.

Lighting System:

Headlights, taillights, turn signals, interior lighting, bulb types, wiring, troubleshooting.

Body And Trim:

Exterior body panels, interior trim components, doors, hood, trunk, bumpers, glass, seals, removal and installation procedures.

HVAC System:

Heating, ventilation, and air conditioning system, refrigerant types, components (compressor, condenser, evaporator), controls, troubleshooting, maintenance.

Safety Systems:

Airbag system operation, sensors, SRS module, seatbelt mechanisms, troubleshooting, safety precautions.

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), OBD-II system, diagnostic procedures for various systems, troubleshooting flowcharts, common faults and remedies.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-ups, tire rotation, brake inspection.

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components across all vehicle systems (e.g., water pump, alternator, starter, brake pads, suspension components).

Engine Overhaul:

Comprehensive procedures for engine disassembly, inspection, repair, and reassembly for complete engine rebuilds.

Transmission Service:

Fluid changes, filter replacement, seal replacement, and full transmission rebuild procedures.

Brake Service:

Brake pad and rotor replacement, caliper service, brake line bleeding, parking brake adjustment.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, testing components, checking circuits, diagnosing sensor issues.

Suspension And Steering Repair:

Replacement of struts, shocks, control arms, bushings, tie rods, and steering rack service.

HVAC Repair:

Refrigerant charging, component replacement (compressor, condenser), leak detection, control system diagnostics.

Body Panel Repair:

Procedures for removing and installing body panels, doors, and trim components.

Technical Depth

Depth:

Expert level, covering all aspects from routine maintenance to complete vehicle overhauls and advanced diagnostics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick information retrieval.

Print Quality

Print Readability:

Designed for clear viewing and printing, ensuring accuracy of diagrams and text.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

4G15 (1.5L SOHC I4)

Engine Code Performance:

4G63 (2.0L SOHC I4) for ES, SE; 4G63T (2.0L Turbocharged DOHC I4) for Ralliart; 4G69 (2.4L SOHC I4) for GTS

Performance

Horsepower 1.5L:

Approx. 105 hp @ 6000 rpm

Torque 1.5L:

Approx. 99 lb-ft @ 4000 rpm

Horsepower 2.0L:

Approx. 120 hp @ 5500 rpm

Torque 2.0L:

Approx. 130 lb-ft @ 4000 rpm

Horsepower 2.4L:

Approx. 152 hp @ 5800 rpm

Torque 2.4L:

Approx. 145 lb-ft @ 4000 rpm

Horsepower 2.0L Turbo:

Approx. 240 hp @ 6000 rpm (Ralliart)

Torque 2.0L Turbo:

Approx. 255 lb-ft @ 3500 rpm (Ralliart)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Recommended Fuel:

Unleaded gasoline (87 octane or higher, premium recommended for turbo models)

🔧 Transmission

Standard

Transmission Type Base:

5-speed Manual Transmission

Optional

Transmission Type Optional:

CVT (Continuously Variable Transmission) or 4-speed Automatic Transmission (depending on trim and market)

Features

Transmission Features Ralliart:

6-speed Twin-Clutch Sportronic (TC-SST) automatic transmission with paddle shifters.

Fluid Spec

Manual Transmission Fluid:

Refer to manual for specific API GL-4 or GL-5 gear oil, viscosity (e.g., 75W-90).

Automatic Transmission Fluid:

DiaQueen ATF-J2 or equivalent.

Cvt Fluid:

DiaQueen CVT Fluid J1 or equivalent.

📐 Dimensions

Exterior

Length:

Approx. 177.4 inches (4506 mm)

Width:

Approx. 69.4 inches (1763 mm)

Height:

Approx. 57.7 inches (1465 mm)

Wheelbase:

Approx. 104.3 inches (2650 mm)

Front Track:

Approx. 59.4 inches (1509 mm)

Rear Track:

Approx. 59.3 inches (1506 mm)

Weights

Curb Weight Base:

Approx. 2,800 lbs (1270 kg)

Gross Vehicle Weight Rating:

Varies by model, typically around 4,000 lbs (1814 kg)

Cargo

Trunk Capacity:

Approx. 14.5 cubic feet (410 liters)

Wheels Tires

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Tire Sizes Standard:

195/60R15, 205/55R16 (depending on trim)

Tire Sizes Performance:

215/45R18 (GTS, Ralliart)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 stars (for 2008 model)

IIHS Frontal Offset Score:

Good (for 2008 model)

IIHS Side Impact Score:

Good (for 2008 model)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brakeforce Distribution

Traction Control:

Available Traction Control System (TCS)

Stability Control:

Available Active Stability Control (ASC)

Passive Features

Airbags Front:

Standard front driver and passenger airbags

Airbags Side:

Optional front-seat side-impact airbags and side curtain airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners and force limiters.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system, optional Rockford Fosgate premium audio system on higher trims, auxiliary input jack.

Navigation:

Optional factory-installed navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry:

Standard keyless entry system.

Connectivity

Bluetooth:

Optional Bluetooth hands-free phone system available on some trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to specific manual for exact recommendations based on driving conditions).

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months, or as needed based on environment.

Spark Plug Replacement Interval:

Approx. 60,000 miles (96,000 km) for standard spark plugs; potentially longer for iridium type.

Transmission Fluid Change Interval Auto:

Every 30,000 - 45,000 miles (48,000 - 72,000 km).

Transmission Fluid Change Interval Manual:

Every 45,000 - 60,000 miles (72,000 - 96,000 km).

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30 (check owner's manual for specific recommendation based on temperature).

Engine Oil Capacity:

Approx. 4.0 - 4.5 quarts (3.8 - 4.3 liters) for 1.5L/2.0L engines; approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) for 2.4L engine (with filter).

Coolant Type:

Long-life coolant, Mitsubishi Super Long Life Coolant (SLLC) or equivalent (green or pink ethylene glycol based).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Complaints Engine:

Occasional oil consumption (especially on higher mileage engines), minor coolant leaks from hoses or thermostat housing, spark plug fouling.

Common Complaints Transmission:

CVT hesitation or shuddering in some units, manual transmission clutch wear, occasional synchro issues.

Common Complaints Suspension:

Premature wear of control arm bushings and ball joints, strut mount noise, occasional alignment issues.

Common Complaints Electrical:

Power window motor failures, occasional alternator issues, battery drain from parasitic draws.

Common Complaints HVAC:

AC compressor clutch failure, blower motor resistor issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Legacy:

Mitsubishi Motors has a long history in automotive manufacturing, known for its technological innovations and rally racing heritage (e.g., Lancer Evolution).

Model Evolution

Lancer Lineage:

The Lancer nameplate has been in continuous production since 1973, evolving through numerous generations, with the 2008 model representing the start of the tenth generation (CY/CZ).

Production

Production Period:

The tenth generation Lancer was produced from approximately 2007 to 2017 globally, with the 2008 model being an early production year for this generation.

Manufacturing Locations:

Primary manufacturing plants were in Japan (Mizushima Plant), but also produced in other global facilities like the United States (Illinois) and Taiwan.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick Status:

While not always explicitly a 'Top Safety Pick' in all years, the 2008 model generally received good ratings from IIHS for its safety performance.

Consumer Reports Reliability:

Reliability ratings varied by year and specific model, with some years showing average or below-average reliability in consumer surveys.