The 2008 Sportsman 500 Touring EFI is a versatile All-Terrain Vehicle (ATV) designed for both sport and utility riding, offering comfort for extended excursions. Known for its robust engineering and reliable performance, this model features Electronic Fuel Injection (EFI) for consistent power delivery, independent rear suspension for a smoother ride, and a powerful 499cc liquid-cooled engine. Its design prioritizes rider comfort and capability, making it a capable companion for various off-road adventures and demanding tasks, reflecting a heritage in the powersports industry. This comprehensive workshop repair manual provides essential information for the maintenance, diagnosis, and repair of the 2008 Sportsman 500 Touring EFI. It covers a wide array of systems, including the engine, fuel system, drivetrain, suspension, brakes, and electrical components. Detailed procedures for disassembly, inspection, rebuilding, and assembly are included, along with troubleshooting guides, diagnostic flowcharts, and technical specifications. This manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance, longevity, and safe operation of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Touring EFI Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Segment: Sport/Touring ATV 👋 Introduction Market Position Market Position: The Polaris Sportsman 500 Touring EFI was a popular choice in the 2008 ATV market, known for its comfort, versatility, and capability for longer rides and utility tasks. Competitive Analysis Competitive Analysis: Competed against models from Can-Am (Outlander), Yamaha (Grizzly), and Honda (Foreman/Rancher) in the 500cc-class utility and sport-touring ATV segment. Key Features Key Features: Electronic Fuel Injection (EFI) for consistent performance, independent rear suspension (IRS) for a smoother ride, active descent control, powerful engine, and comfortable seating for two. Manual Value Manual Value Proposition: This workshop manual is essential for owners and technicians seeking to maintain, diagnose, and repair the 2008 Polaris Sportsman 500 Touring EFI, providing authorized procedures for optimal performance and longevity. 📋 Manual Details Coverage Coverage Areas: General, Maintenance, Engine, Fuel System, Body, Suspension, Clutch, Transmission, Final Drive, Brakes, Electrical, International Page Count Estimated Page Count: Refer to actual manual (typically 300-600 pages for full workshop manuals) Manual Type Manual Type: Workshop Repair Manual Language Language: English Format Format: PDF Download File Format: PDF / WinZip Delivery Delivery Method: Instant Download via Email Compatibility Operating System Compatibility: All versions of operating systems 📖 Manual Coverage Systems Systems Covered: Engine mechanical, fuel injection system, cooling system, drivetrain components (clutch, transmission, final drive), suspension system (front and rear), braking system, electrical system (wiring diagrams, ignition, lighting, charging), chassis, bodywork, and more. Procedures Procedures Included: Disassembly, inspection, cleaning, rebuilding, assembly, troubleshooting, diagnostics, routine maintenance, adjustments, repair procedures for all major components. Depth Technical Depth: Comprehensive from beginner to advanced mechanic, covering detailed step-by-step repair instructions, diagnostic flowcharts, torque specifications, and component tolerances. Scope Applicable Models: Specifically for the 2008 Polaris Sportsman 500 Touring EFI model. 📊 Manual Specifications File File Format Details: PDF for widespread compatibility, likely compressed with WinZip for efficient download. Print Print Quality: High-resolution digital format, suitable for printing high-quality pages. Binding Binding Type: N/A (Digital Download) Paper Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Single Cylinder Displacement: 499cc Performance Horsepower: Approx. 31 HP (This is an estimate, actual may vary by tune) Torque: Refer to manual for specific torque figures. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-Cooled Ignition Ignition System: Electronic CDI (Capacitor Discharge Ignition) Valvetrain Valvetrain Type: SOHC (Single Overhead Camshaft), 4 Valves 🔧 Transmission Primary Transmission Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Transmission Features: Engine Braking System (EBS) for controlled downhill descents. Drivetrain Drivetrain Type: Shaft Drive (AWD/2WD Selectable) 📐 Dimensions Exterior Length: Approx. 83 in (210.8 cm) Width: Approx. 46 in (116.8 cm) Height: Approx. 49.5 in (125.7 cm) Weights Dry Weight: Approx. 653 lbs (296 kg) Ground Clearance: Approx. 11.25 in (28.6 cm) Capacity Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Wheels Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheelbase: Approx. 50.5 in (128.3 cm) 🛡️ Safety Features Ratings Safety Ratings: ATV safety standards adherence (e.g., ANSI). Active Features Active Safety Features: On-Demand All-Wheel Drive (AWD), Engine Braking System (EBS). Passive Features Passive Safety Features: Handguards, ergonomic seating, secure footwells. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, gear indicator, AWD indicator, 4x4 indicator, engine hour meter. Driver Assistance Driver Assistance: Engine Braking System (EBS), On-Demand AWD. Lighting Lighting System: Dual halogen headlights, LED taillight/brake light. 🔧 Maintenance Service Intervals Initial Service: Typically at 10 hours or 1 month for break-in service (oil change, filter check, adjustments). Regular Maintenance: Refer to manual for detailed intervals (e.g., oil changes every 100 hours/6 months,...