🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 Touring Year: 2008 Sub Model: X2 Touring Engine Displacement: 499cc Engine Type: 4-Stroke DOHC, 4 Valves per Cylinder Fuel Delivery: Electronic Fuel Injection (EFI) Generation Generation: Third Generation Sportsman Codes Vin Code: 15th character of VIN 👋 Introduction Market Position Market Position: The 2008 Polaris Sportsman 500 EFI X2 Touring was positioned as a premium, versatile All-Terrain Vehicle (ATV) designed for utility, recreational riding, and light hauling. Its X2 designation indicates its capability to transform from a single-seater to a two-seater with a tilting cargo bed, making it a dual-purpose machine. Competitive Analysis Competitive Analysis: Competed against other premium 500cc-class ATVs from manufacturers like Can-Am (Outlander), Arctic Cat (Prowler), and Yamaha (Grizzly). Its key differentiators were its unique X2 seating/cargo versatility and Polaris's renowned Independent Rear Suspension (IRS) and powerful engine. Key Features Key Features: Versatile X2 seating/cargo system, Polaris Variable Transmission (PVT) with engine braking, on-demand All-Wheel Drive (AWD), Independent Rear Suspension (IRS) with dual A-arms, electronic fuel injection (EFI) for consistent power and starting, hydraulic disc brakes, and robust chassis construction. 📋 Manual Details Coverage Areas Coverage Areas: Complete repair, maintenance, troubleshooting, diagnostics, and overhaul procedures for the 2008 Polaris Sportsman 500 EFI X2 Touring. Page Count Page Count: Varies by specific manual, typically 500+ pages for comprehensive service manuals. Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, fuel system, ignition system, lubrication, cooling system, electrical system (including charging, starting, lighting, and accessories), transmission (PVT - Polaris Variable Transmission), drive system (AWD/2WD engagement), suspension, steering, brakes, chassis, bodywork, and maintenance procedures. Procedures Included Procedures Included: Routine maintenance, inspection, component removal and installation, adjustment, troubleshooting, diagnostic procedures, complete engine overhaul, transmission service, suspension repair, brake bleeding and replacement, electrical system diagnostics, torque specifications, and wiring diagrams. Technical Depth Technical Depth: Comprehensive. Covers everything from basic fluid changes and inspections to advanced engine rebuilding, transmission overhaul, and electrical system troubleshooting. Includes detailed diagrams, exploded views, and step-by-step instructions. 📊 Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution, suitable for printing all or specific pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: Polaris 499cc, liquid-cooled, DOHC, 4-valve, single-cylinder engine. Performance Horsepower: Approximately 36 HP (claimed) Torque: Not officially published, but estimated around 28-30 lb-ft. Fuel System Fuel System: Electronic Fuel Injection (EFI) with throttle body. Cooling System Cooling System: Liquid-cooled with radiator and fan. Lubrication Lubrication Type: Wet sump Ignition Ignition Type: Electronic CDI with spark advance. 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) - Automatic CVT. Optional Optional Transmission: N/A Features Features: Shaft drive, high/low range, neutral, reverse, Park. Engine braking functionality through the PVT system. Fluid Type Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant (or equivalent). Fluid Capacity Transmission Fluid Capacity: Approximately 0.5 US qt (0.47 L) 📐 Dimensions Exterior Length: 85.5 in (217 cm) Width: 45.5 in (115.6 cm) Height: 47 in (119.4 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 11.25 in (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Cargo Bed Capacity: 200 lbs (91 kg) (in flatbed mode) Weights Dry Weight: 662 lbs (300 kg) (claimed) Towing Capacity: 1,500 lbs (680 kg) Tongue Weight: 150 lbs (68 kg) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for ATVs in the same way as passenger vehicles. Built to meet industry standards. Active Features Active Features: On-demand AWD system, engine braking, comfortable ergonomics. Passive Features Passive Features: Durable chassis, reliable braking system, comfortable seating for two. Braking System Braking System: Hydraulic disc brakes on all four wheels. Tire Specifications Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheel Bolt Pattern Wheel Bolt Pattern: 4/110 💡 Technology Features Infotainment Infotainment System: Basic. Typically features a multi-function digital gauge cluster displaying speed, RPM, fuel level, gear selection, trip meters, and warning lights. No integrated audio or navigation. Driver Assistance Driver Assistance Features: On-demand AWD system, engine braking. Connectivity Connectivity Features: N/A Lighting Lighting: Dual handlebar-mounted halogen headlights, single integrated tail/brake light. 🔧 Maintenance Service Intervals Initial Service Interval: First service typically at 10 hours or 1 month (whichever comes first) for break-in checks and adjustments. Engine Oil Change Interval: Every 100 hours or 6 months. Transmission Oil Change Interval: Every 100 hours or 6 months. Air Filter Cleaning Interval: Every 50 hours or 3 months (more frequently in dusty conditions). Spark Plug Replacement Interval: Recommended every 100 hours or 12 months. Fluid Specifications Engine Oil Type: SAE 20W-50 Synthetic (Polaris recommends their brand, but equivalents are available). Engine Oil Capacity: Approximately 2.0 US qt (1.9 L) with filter change. Coolant...