Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Model Year: 2009-2010 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Designation: Typically starts with 4XD for Polaris Introduction Market Position Segment: Polaris Sportsman series is a dominant player in the utility ATV market, known for its robust performance and comfort, especially in touring configurations. Competitive Analysis Competitors: Competes with models from Can-Am Outlander, Arctic Cat ('09-'10 models), Honda Foreman/Rancher, Yamaha Grizzly. Key Features Vehicle Features: The 800 Touring model typically features a powerful V-twin engine, independent rear suspension (IRS), comfortable seating for two, extensive cargo rack capacity, and Polaris's Lock & Ride system for accessory mounting. Manual Value Proposition Value: Essential for owners and technicians to maintain, diagnose, and repair the Polaris Sportsman 800 Touring efficiently and correctly, saving time and money. Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair information for Polaris Sportsman 800 Touring models (2009-2010) Page Count Estimated Page Count: Likely 400+ pages (typical for detailed ATV service manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, troubleshooting, cylinder head, piston, crankshaft, camshaft, valve train, cooling system, lubrication system. Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, fuel lines, troubleshooting fuel delivery issues. Drivetrain: Automatic PVT (Polaris Variable Transmission) system (clutch operation, belt replacement, drive clutch, driven clutch), final drive, gear case, driveshafts, CV joints, differential. Electrical System: Ignition system, charging system (stator, voltage regulator/rectifier, battery), starter motor, lighting system, sensors (TPS, MAP, IAT), wiring diagrams, troubleshooting electrical faults. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications. Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake fluid specifications, bleeding procedures, parking brake. Steering: Steering system components, handlebars, steering stem, tie rods, ball joints, electronic power steering (EPS) if equipped, troubleshooting steering play. Chassis And Body: Frame, body panels, racks, seat, footwells, removal and installation procedures for various components. Cooling System: Radiator, fan, hoses, coolant specifications, thermostat, bleeding procedures. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug maintenance, drive belt inspection/replacement, fluid level checks, tire pressure, lubrication points. Diagnostic Procedures: Troubleshooting common problems, diagnostic charts, interpreting error codes, using diagnostic tools (if applicable). Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly for all major systems. Overhaul Procedures: Detailed instructions for complete engine and transmission rebuilds. Wiring And Schematics: Complete electrical wiring diagrams for easy fault tracing and component identification. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine rebuilds and complex electrical diagnostics. Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-Stroke, 8-Valve, SOHC, V-Twin, Liquid-Cooled Engine Displacement: 760 cc (46.3 cubic inches) Bore X Stroke: 89.5 mm x 60 mm (approximate) Compression Ratio: 9.5:1 (typical) Performance Horsepower: Approximately 55 HP (varies slightly by year/tune) Torque: Approximately 48 lb-ft (varies slightly by year/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies. Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication System Oil Type: Polaris PS-4 5W-50 Synthetic (or equivalent) Oil Capacity: Approx. 2.0 US quarts (1.9 L) with filter change. Cooling System Coolant Type: Antifreeze/Coolant, Ethylene Glycol based (Polaris brand recommended) Coolant Capacity: Approx. 1.5 US quarts (1.4 L) Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) Automatic with Engine Braking Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Drive System: Shaft Drive with On-Demand AWD/2WD Engagement (ADC - All Wheel Drive Control) Differential: Sealed, single-ratio rear differential. Lockable front differential (on some AWD models). Maintenance Pv T Fluid Type: Polaris AGL Premium Synthetic Gearcase Lubricant (or equivalent) Pv T Fluid Capacity: Approx. 3.0 US quarts (2.8 L) for transmission/gear case. Dimensions Exterior Length: 85 in (215.9 cm) Width: 47.5 in (120.7 cm) Height: 50 in (127 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 11.5 in (29.2 cm) Weights Dry Weight: Approx. 685 lbs (311 kg) Payload Capacity: N/A (Typically stated as Rack Capacity) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680 kg) Tongue Weight: 150 lbs (68 kg) maximum Cargo Cargo Box Capacity: N/A (Utilizes rack system) Wheels Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheel Bolt Pattern: 4/110 mm (common for Polaris) Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA-1-2003 and B71.1-2003 standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Standard on Polaris PVT transmission for...