The Polaris Sportsman Touring 800 EFI International, produced for the 2009 and 2010 model years, represents a robust and versatile all-terrain vehicle designed for both recreational trail riding and demanding utility tasks. Featuring a powerful 799.7 cc V-twin engine with Electronic Fuel Injection (EFI) for enhanced performance and efficiency, this model is engineered for comfort and capability. Its extended chassis accommodates a passenger, offering a comfortable touring experience, complemented by Independent Rear Suspension (IRS) for stability. With ample cargo capacity on its front and rear racks and a substantial towing capability of 1500 lbs, the Sportsman Touring 800 EFI is built to handle diverse off-road environments and carry necessary equipment. This comprehensive Factory Service & Repair Workshop Manual provides in-depth guidance for the maintenance, repair, and troubleshooting of your Polaris Sportsman Touring 800 EFI. Covering all essential systems, including the V-twin EFI engine, transmission, braking, suspension, and electrical components, this manual details everything from routine preventative maintenance schedules and fluid specifications to major repair procedures and diagnostics. Its extensive content, presented in English, is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal condition, ensuring reliability and performance through clear instructions, high-resolution diagrams, and systematic troubleshooting charts. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: International Years Covered: 2009, 2010 Codes Engine Code: V-Twin EFI 👋 Introduction Market Position Category: High-performance, multi-terrain ATV Target Audience: Recreational riders, utility users, off-road enthusiasts seeking touring capability. Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly. Key Features Engine Power: Torquey 800cc V-twin engine. Touring Comfort: Extended chassis for passenger comfort, comfortable seating, ample storage. Versatility: Capable for both recreational trail riding and utility tasks. Efi Technology: Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting. 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: PDF Download Coverage Scope: Full Service, Repair, Maintenance, Troubleshooting, Diagnostics Delivery Method: Instant Download Page Count Page Count Estimated: Extensive (Full Factory Documentation) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel pressure regulation. Cooling System: Radiator, fan, thermostat, coolant flow, flushing, and filling procedures. Exhaust System: Muffler, catalytic converter, exhaust pipe inspection and replacement. Transmission Drivetrain: PVT (Polaris Variable Transmission) belt inspection/replacement, clutch service, final drive, AWD system. Suspension Steering: Front and rear suspension components, shocks, bushings, steering linkage, tie rods, wheel alignment. Braking System: Hydraulic disc brakes, brake pad replacement, caliper service, bleeding procedures, master cylinder. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams. Chassis Frame: Frame inspection, body panel removal/installation, seat, racks, fenders. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding procedures. Procedures Included Preventative Maintenance: Regular service intervals, fluid changes, filter replacements, lubrication points. Major Repairs: Engine rebuilds, transmission overhauls, suspension overhauls, electrical system troubleshooting. Component Replacement: Detailed instructions for replacing virtually all components. Troubleshooting Charts: Systematic approach to diagnosing and resolving common and uncommon issues. Technical Depth Depth Level: Comprehensive Factory Level Detail Detail Level: Suitable for professional technicians and advanced DIY mechanics. Diagnostic Tools: Information on using diagnostic tools and interpreting data. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution diagrams and illustrations. Print Capability: Printable pages for hands-on use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Displacement: 799.7 cc (48.8 cu. in.) Bore X Stroke: 90.0 mm x 62.5 mm (3.54 in. x 2.46 in.) Cooling System: Liquid-cooled Performance Horsepower Est: Approx. 53 HP (at crankshaft) Torque Est: Approx. 47.5 lb-ft (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Capacity: 4.5 gal (17.0 L) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with engine braking Transmission Gear Selection: Automatic (H, L, N, R, P) Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector Final Drive: Sealed, single-stage, with metal gear reduction 📐 Dimensions Exterior Length: 85 in. (215.9 cm) Width: 46 in. (116.8 cm) Height: 50.5 in. (128.3 cm) Wheelbase: 57 in. (144.8 cm) Ground Clearance: 11.5 in. (29.2 cm) Cargo Front Rack Capacity: 100 lbs (45.4 kg) Rear Rack Capacity: 200 lbs (90.7 kg) Weights Dry Weight: 691 lbs (313.4 kg) Towing Capacity: 1500 lbs (680.4 kg) Hitch Receiver Size: 2 in. 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear; Engine braking. Drive Mode: On-Demand AWD for enhanced traction. Passive Features Chassis Design: Rolled Independent Rear Suspension (IRS) for stability and comfort. Lighting: Dual headlights, dual taillights/brake lights. Operator...