Suzuki LT A500XP KING QUAD Digital Workshop Repair Manual 2009-2010
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Code: LT-A500XP Model Variant: 500XP Vehicle Type: ATV (All-Terrain Vehicle) Codes Product Sku: SUZ-LT-A500XP-2009-2010-PDF Product Format: Digital Download 👋 Introduction Market Position Segment: High-performance, utility-focused ATV segment. Target Audience: Recreational riders, hunters, farmers, utility users requiring robust performance and reliability. Competitive Analysis Competitors: Yamaha Grizzly 550/700, Polaris Sportsman 500/550/850, Can-Am Outlander 500/650/800. Key Features Vehicle Highlights: Independent Rear Suspension (IRS), fuel injection, selectable 2WD/4WD, engine braking, torque-sensing limited-slip front differential, high ground clearance, robust chassis. Manual Value Proposition Cost Savings: Save significantly on service and repair costs by performing maintenance and repairs yourself. Authenticity: Genuine item from a trusted seller, mirroring professional technician information. Convenience: Instant download and printable format for easy use in any workshop environment. 📋 Manual Details Coverage Areas Model Years Covered: 2009, 2010 Market Coverage: Global (based on standard specifications for these model years) Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'highly detailed' and 'complete') Manual Type Type: Digital Workshop Repair Manual Purpose: Repair, maintenance, rebuilding, refurbishing, restoration, diagnostics Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, repair, troubleshooting, tuning, timing, lubrication, cooling system, fuel system, ignition system, exhaust system, emission control systems. Transmission: Automatic transmission (CVT) operation, disassembly, assembly, maintenance, repair, troubleshooting, drive belts, torque converter, planetary gears, clutches. Drivetrain: Four-wheel drive (4WD) system, front and rear differentials, drive shafts, U-joints, axles, hubs, operation, maintenance, repair, troubleshooting. Chassis: Frame, subframes, suspension components (A-arms, shocks, springs, bushings), steering system (rack and pinion, tie rods, steering column), wheel bearings, alignment specifications. Brakes: Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, brake discs, bleeding procedures, maintenance, repair, troubleshooting. Electrical: Starter system, charging system (stator, regulator/rectifier, battery), ignition system, lighting (headlights, taillights, turn signals), instrumentation, wiring harnesses, fuses, relays, troubleshooting using diagrams. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injection system (EFI), injectors, throttle body, idle air control (IAC) valve, troubleshooting, cleaning, and replacement procedures. Cooling System: Radiator, cooling fan, water pump, thermostat, coolant hoses, coolant specifications, flush and refill procedures, troubleshooting overheating issues. Body And Frame: Body panels, fenders, racks, seat, handlebars, controls, lighting installation, removal, and repair. Diagnostic Procedures: Troubleshooting charts, common problems and their solutions, diagnostic codes (if applicable), electrical system diagnosis, mechanical component testing. Procedures Included Maintenance: Oil changes, filter replacements, spark plug inspection and replacement, air filter cleaning and replacement, brake fluid checks and replacement, coolant checks, chain adjustment (if applicable), lubrication points. Repair: Component replacement, engine rebuilds, transmission service, suspension repair, steering system repair, brake system repair, electrical component repair, fuel system repair. Rebuild: Complete engine and transmission rebuild procedures with detailed steps and specifications. Installation: Procedures for installing common aftermarket accessories or replacement parts may be implied by the repair sections. Technical Depth Depth: Comprehensive - from basic preventative maintenance to complete engine and transmission rebuilds, including advanced diagnostics. User Level: Suitable for professional technicians, mechanics, and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF (standard for well-produced manuals). Print Quality Image Quality: High Quality Photos, Illustrations, and Diagrams Printable: Yes, user can print out complete procedures. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Operating Systems: Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7. Compatible with all Mac computers. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve, single-cylinder, liquid-cooled Displacement: 493 cc (29.9 cu. in.) Bore X Stroke: 94.0 mm x 89.0 mm (3.70 in. x 3.50 in.) Compression Ratio: 9.3 : 1 Cooling Method: Liquid-cooled Performance Horsepower: Approx. 33 HP (specific rating may vary slightly by region/testing) Torque: Approx. 28 lb-ft (specific rating may vary slightly by region/testing) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: SAE 10W-40 API SG or higher, JASO T903 MA standard recommended. Oil Capacity: Approx. 3.2 L (3.4 US qt.) with filter change. Ignition Ignition System: Electronic ignition (CDI) Spark Plug: NGK CR7E or Champion RA8HC. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Engagement: Shaft drive, selectable 2WD/4WD with differential lock (front). Engine Braking: Integrated engine braking system for downhill control. Fluid Specifications Cvtf Type: Genuine Suzuki CVT Fluid (or equivalent meeting Suzuki specifications). Fluid Capacity Cvtf Capacity: Approx. 1.4 L (1.5 US qt.) for CVT drive system. 📐 Dimensions Exterior Overall Length: 2,130 mm (83.9 in.) Overall Width: 1,175 mm (46.3 in.) Overall Height: 1,250 mm (49.2 in.) Wheelbase: 1,295 mm (51.0 in.) Ground Clearance: 260 mm (10.2 in.) Weights Dry Weight: 276 kg (608.5 lbs) Curb Weight: Approx. 296 kg (653 lbs) (with all necessary...
Fuel tank, fuel pump, fuel filter, fuel injection system (EFI), injectors, throttle body, idle air control (IAC) valve, troubleshooting, cleaning, and replacement procedures.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, coolant specifications, flush and refill procedures, troubleshooting overheating issues.
Body And Frame:
Body panels, fenders, racks, seat, handlebars, controls, lighting installation, removal, and repair.
Diagnostic Procedures:
Troubleshooting charts, common problems and their solutions, diagnostic codes (if applicable), electrical system diagnosis, mechanical component testing.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug inspection and replacement, air filter cleaning and replacement, brake fluid checks and replacement, coolant checks, chain adjustment (if applicable), lubrication points.
Repair:
Component replacement, engine rebuilds, transmission service, suspension repair, steering system repair, brake system repair, electrical component repair, fuel system repair.
Rebuild:
Complete engine and transmission rebuild procedures with detailed steps and specifications.
Installation:
Procedures for installing common aftermarket accessories or replacement parts may be implied by the repair sections.
Technical Depth
Depth:
Comprehensive - from basic preventative maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
User Level:
Suitable for professional technicians, mechanics, and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF (standard for well-produced manuals).
Print Quality
Image Quality:
High Quality Photos, Illustrations, and Diagrams
Printable:
Yes, user can print out complete procedures.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Compatibility
Operating Systems:
Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7. Compatible with all Mac computers.
Approx. 296 kg (653 lbs) (with all necessary operating consumables)
Towing Capacity:
Not specified for this model, typical ATV towing limits apply (check local regulations and manufacturer guidance).
Cargo Capacity Front Rack:
20 kg (44 lbs)
Cargo Capacity Rear Rack:
40 kg (88 lbs)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA standards (as applicable for the model year and region).
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed wheel bearings.
Suspension Stability:
Independent Front and Rear Suspension (IRS) contributes to stability and ride comfort.
Passive Features
Lighting:
Dual 35W headlights, 15W taillight/brake light.
Operator Controls:
Ergonomic handlebar controls, thumb throttle, foot brake pedal.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV, focus is on functionality, not infotainment).
Driver Assistance
Driver Assistance Features:
Selectable 2WD/4WD, engine braking system, locking front differential.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features typically found on this type of vehicle).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Inspect every 500 km (300 miles) or 3 months; clean or replace as needed.
Spark Plug Inspection:
Inspect every 1,000 km (600 miles) or 6 months; replace if necessary.
Cvt Belt Inspection:
Inspect every 2,000 km (1,200 miles) or 12 months; replace as per wear indicators.
Brake Fluid Change:
Recommended every 2 years or as per manual guidelines for best performance.
Fluid Specifications
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based coolant with an anti-corrosive additive).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT belt wear, front differential seals, wheel bearings, ball joints, tie rod ends (typical for ATVs of this era with high mileage).
Potential Efi Issues:
Infrequent: clogged fuel injectors, idle control valve issues, sensor malfunctions.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for building reliable and capable ATVs, dating back to the early QuadRunner models.
Model Evolution
King Quad Development:
The King Quad line has evolved from earlier Vinson models, focusing on increased power, comfort, and advanced features like IRS and fuel injection.
Production
Manufacturing Location:
Typically manufactured in Japan or at Suzuki's global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The King Quad line is generally well-regarded in the ATV community for its performance, reliability, and utility capabilities. Specific awards for the 2009-2010 models are not widely publicized but it was a strong contender in its class.