Kawasaki 1700 Voyager ABS Vulcan 2009-2012 Service Manual
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This workshop service manual covers the , a full-dress touring motorcycle designed for long-distance travel and rider comfort. Produced for model years 2009 through 2012, this robust machine features a liquid-cooled, 1700cc V-twin engine, a 6-speed transmission, and a belt drive. Notable features include extensive fairings for wind protection, integrated saddlebags and trunk for luggage capacity, and an Anti-lock Braking System (ABS) for enhanced safety. The Vulcan 1700 Voyager ABS is engineered for reliability and offers a compelling value proposition within the competitive touring motorcycle market, providing a comfortable and capable platform for extended journeys. This comprehensive manual provides detailed information essential for the maintenance, repair, and troubleshooting of the . It covers all major systems, including the engine, transmission, chassis, and electrical components, along with specific procedures for scheduled maintenance, component replacement, and diagnostics. With 792 pages of English content, this workshop manual serves as an authoritative resource for owners, technicians, and mechanics, offering in-depth guidance to ensure the optimal performance and longevity of the vehicle. It details everything from routine oil changes and fluid specifications to complex engine rebuilds and electrical system diagnostics. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Voyager ABS Model Variant: Voyager ABS Product Type: Service Manual Codes Engine Code: VN1700 Chassis Code: VN1700A 👋 Introduction Market Position Category: Full-dress touring motorcycle Target Audience: Long-distance touring riders, enthusiasts seeking comfort and amenities for extended travel. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster, Yamaha Star Venture. Key Features Defining Characteristics: Large V-twin engine, comfortable ergonomics, extensive touring amenities (large fairing, saddlebags, trunk), ABS for enhanced safety. Value Proposition: Provides robust engineering and touring capability at a competitive price point within the full-dress touring segment. 📋 Manual Details Coverage Areas Model Years Covered: 2009, 2010, 2011, 2012 Geographic Coverage: Global (assuming North American specifications as primary) Page Count Total Pages: 792 Manual Type Type: Workshop Service Manual Purpose: Repair, Maintenance, Troubleshooting Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (internal components, lubrication, cooling, fuel system, ignition), Transmission (clutch, gearbox, final drive) Chassis: Frame, suspension (front fork, rear shock absorber), steering, wheels, tires, brakes (front, rear, ABS system) Electrical: Lighting, instrumentation, starting system, charging system, ignition system, fuel injection system, ABS control unit, wiring diagrams Bodywork: Fairing, saddlebags, trunk, seats, controls, mirrors, instrumentation panel Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, brake fluid replacement, coolant checks Repair: Engine disassembly/assembly, transmission overhaul, brake caliper servicing, suspension component replacement, electrical component diagnosis and repair Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting guides Technical Depth Depth: Comprehensive (from basic inspection to complete engine/transmission rebuilds, full electrical system diagnostics, and ABS integration) Diagnostic Tools: Likely covers basic diagnostic procedures; advanced electronic diagnostics might require specialized Kawasaki tools not detailed in the manual itself, but procedures to identify faults are included. 📊 Manual Specifications File Format Format: PDF Searchability: Typically PDF format is searchable, assuming a well-digitized original. Print Quality Quality: Depends on the source scan quality; generally expected to be clear for repair purposes. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, SOHC, 8-valve, V-twin Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 x 104.0 mm Compression Ratio: 9.5:1 Performance Horsepower: Approx. 90 HP @ 5,700 RPM (subject to regional tuning) Torque: Approx. 107 lb-ft @ 3,500 RPM (subject to regional tuning) Fuel System Fuel Delivery: Fuel injection with dual 42mm throttles (Keihin) Fuel Type: Unleaded gasoline, 87 octane (minimum) Lubrication Oil Type: API SG or SH, JASO MA certified motorcycle oil Oil Viscosity: 10W-40 recommended for most conditions Cooling System Cooling Medium: Ethylene glycol-based coolant, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Final Drive: Belt drive Features Overdrive Gears: Gears 4, 5, and 6 are typically geared for highway cruising. Fluid Specifications Transmission Fluid Type: API GL-4 or GL-5 gear oil, SAE 75W-90 Fluid Capacities Transmission Oil Capacity: Approximately 2.2 L (2.3 US qt) 📐 Dimensions Exterior Length: Approx. 2510 mm (98.8 in) Width: Approx. 970 mm (38.2 in) Height: Approx. 1425 mm (56.1 in) Wheelbase: Approx. 1635 mm (64.4 in) Weights Curb Weight: Approx. 360 kg (794 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) Wheels Tires Front Tire Size: 130/70R18 M/C 63H Rear Tire Size: 170/70R16 M/C 75H Wheel Bolt Pattern: Not applicable (cast wheels with axle mounting) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same way as automobiles. Active Features ABS: Standard Anti-lock Braking System (ABS) on both front and rear brakes. Braking System Front: Dual 300 mm discs with 4-piston calipers. Braking System Rear: 300 mm disc with 2-piston caliper. Passive...
This workshop service manual covers the , a full-dress touring motorcycle designed for long-distance travel and rider comfort. Produced for model years 2009 through 2012, this robust machine features a liquid-cooled, 1700cc V-twin engine, a 6-speed transmission, and a belt drive. Notable features include extensive fairings for wind protection, integrated saddlebags and trunk for luggage capacity, and an Anti-lock Braking System (ABS) for enhanced safety. The Vulcan 1700 Voyager ABS is engineered for reliability and offers a compelling value proposition within the competitive touring motorcycle market, providing a comfortable and capable platform for extended journeys.
This comprehensive manual provides detailed information essential for the maintenance, repair, and troubleshooting of the . It covers all major systems, including the engine, transmission, chassis, and electrical components, along with specific procedures for scheduled maintenance, component replacement, and diagnostics. With 792 pages of English content, this workshop manual serves as an authoritative resource for owners, technicians, and mechanics, offering in-depth guidance to ensure the optimal performance and longevity of the vehicle. It details everything from routine oil changes and fluid specifications to complex engine rebuilds and electrical system diagnostics.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Voyager ABS
Model Variant:
Voyager ABS
Product Type:
Service Manual
Codes
Engine Code:
VN1700
Chassis Code:
VN1700A
👋 Introduction
Market Position
Category:
Full-dress touring motorcycle
Target Audience:
Long-distance touring riders, enthusiasts seeking comfort and amenities for extended travel.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster, Yamaha Star Venture.
Key Features
Defining Characteristics:
Large V-twin engine, comfortable ergonomics, extensive touring amenities (large fairing, saddlebags, trunk), ABS for enhanced safety.
Value Proposition:
Provides robust engineering and touring capability at a competitive price point within the full-dress touring segment.
📋 Manual Details
Coverage Areas
Model Years Covered:
2009, 2010, 2011, 2012
Geographic Coverage:
Global (assuming North American specifications as primary)
Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting guides
Technical Depth
Depth:
Comprehensive (from basic inspection to complete engine/transmission rebuilds, full electrical system diagnostics, and ABS integration)
Diagnostic Tools:
Likely covers basic diagnostic procedures; advanced electronic diagnostics might require specialized Kawasaki tools not detailed in the manual itself, but procedures to identify faults are included.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically PDF format is searchable, assuming a well-digitized original.
Print Quality
Quality:
Depends on the source scan quality; generally expected to be clear for repair purposes.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, SOHC, 8-valve, V-twin
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 x 104.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 90 HP @ 5,700 RPM (subject to regional tuning)
Torque:
Approx. 107 lb-ft @ 3,500 RPM (subject to regional tuning)
Fuel System
Fuel Delivery:
Fuel injection with dual 42mm throttles (Keihin)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Lubrication
Oil Type:
API SG or SH, JASO MA certified motorcycle oil
Oil Viscosity:
10W-40 recommended for most conditions
Cooling System
Cooling Medium:
Ethylene glycol-based coolant, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Final Drive:
Belt drive
Features
Overdrive Gears:
Gears 4, 5, and 6 are typically geared for highway cruising.
Fluid Specifications
Transmission Fluid Type:
API GL-4 or GL-5 gear oil, SAE 75W-90
Fluid Capacities
Transmission Oil Capacity:
Approximately 2.2 L (2.3 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2510 mm (98.8 in)
Width:
Approx. 970 mm (38.2 in)
Height:
Approx. 1425 mm (56.1 in)
Wheelbase:
Approx. 1635 mm (64.4 in)
Weights
Curb Weight:
Approx. 360 kg (794 lbs)
Fuel Tank Capacity:
20 L (5.3 US gal)
Wheels Tires
Front Tire Size:
130/70R18 M/C 63H
Rear Tire Size:
170/70R16 M/C 75H
Wheel Bolt Pattern:
Not applicable (cast wheels with axle mounting)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as automobiles.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on both front and rear brakes.
Braking System Front:
Dual 300 mm discs with 4-piston calipers.
Braking System Rear:
300 mm disc with 2-piston caliper.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
Wind Protection:
Large adjustable windscreen and fairing for rider comfort and protection.
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers, often with AM/FM radio, CD player, and iPod connectivity (depending on specific trim).
Cruise Control:
Electronic cruise control is a standard feature on the Voyager models.
Driver Assistance
ABS:
Standard ABS system, as mentioned in Safety.
Connectivity
Diagnostic Ports:
The manual will detail diagnostic connectors and procedures for accessing engine control unit (ECU) data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
Spark Plug Replacement:
Recommended at 7,500 miles (12,000 km) or 12 months.
Drive Belt Inspection:
Inspect and adjust tension every 7,500 miles (12,000 km).
Coolant Replacement:
Every 2 years or 15,000 miles (24,000 km).
Fluid Specifications
Brake Fluid:
DOT 4
Fluid Capacities
Engine Oil Capacity:
Approx. 3.4 L (3.6 US qt) with filter change
Coolant Capacity:
Approx. 2.5 L (2.6 US qt)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, drive belt.
Potential Failures:
Some owners report occasional issues with the electronic throttle control (ETC) system or ABS sensor malfunctions, though generally robust.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Motorcycle & Engine division has a long history of producing innovative and reliable motorcycles across various segments.
Model Evolution
Vulcan Lineage:
The Vulcan line represents Kawasaki's cruiser and touring platform, evolving from smaller displacement V-twins to larger, more powerful touring models like the 1700 series.
1700 Series Introduction:
The 1700cc V-twin platform was introduced around 2009, replacing earlier 1500cc and 1600cc models, and formed the basis for the Voyager, Nomad, and Classic models.
Production
Production Period:
The VN1700 Voyager ABS was produced throughout the model years covered (2009-2012) and continued in subsequent years with minor updates.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Generally well-received by motorcycle journalists for its comfort, power, and value in the touring segment during its production years.
Ratings
Reliability Ratings:
Kawasaki motorcycles, particularly the larger displacement touring models, are generally rated highly for reliability.
Certifications
Emissions Standards:
The manual will contain specifications related to emissions control systems compliant with various regional standards (e.g., EPA, Euro).