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2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly Model Variants: YFM550FI, YFM700FI Years Covered: 2009, 2010, 2011, 2012 Generation Generation: Second Generation Grizzly (post-2008 redesign) Codes Chassis Codes 550: YFM550F, YFM550FG Chassis Codes 700: YFM700F, YFM700FG 👋 Introduction Market Position Market Segment: Premium utility ATVs (All-Terrain Vehicles), designed for serious off-road use, hunting, and utility tasks. Competitive Analysis Competitors: Honda Foreman/Rancher, Suzuki KingQuad, Polaris Sportsman, Kawasaki Brute Force. Key Features Key Features Of Vehicles: Fuel Injection, Electric Power Steering (EPS) on select models, robust chassis, independent suspension, true 4-wheel drive, high torque engines. Manual Value Proposition Diy Benefit: Empowers owners to perform all maintenance and repairs, saving significant costs on labor. Manual Completeness Completeness Statement: Advertised as the 'most complete' manual, covering all aspects from basic checks to full overhauls. 📋 Manual Details Coverage Areas Primary Coverage: 2009-2012 Yamaha YFM550FI Grizzly 4x4 EPS, 2009-2012 Yamaha YFM700FI Grizzly 4x4 (with EPS on select models) Specific Model Codes Covered: YFM550FI, YFM700FI, YFM550FGHZ, YFM550FGPHZ, YFM550FGZGR, YFM550FGZL, YFM700FGHZ, YFM700FGPHZ, YFM700FGPZGR, YFM700FGPZL, YFM550FGAGR, YFM550FGAL, YFM550FGHA, YFM550FGPAGR, YFM550FGPAL, YFM550FGPHA, YFM550FGPSPA, YFM700FGAGR, YFM700FGAL, YFM700FGHA, YFM700FGPAGR, YFM700FGPAL, YFM700FGPHA, YFM700FGPSPA Page Count Page Count: Undisclosed (Implied comprehensive) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, piston, rings, cylinder, valve train, camshaft, crankshaft, lubrication system, oil pump, oil seals, gaskets. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan, coolant specifications and bleeding procedures. Fuel System: Fuel injection system (FI), fuel pump, fuel injectors, throttle body, TPS, fuel filter, fuel tank, pressure regulator, EFI troubleshooting. Drive Train: CVT (Continuously Variable Transmission) system, drive belts, primary and secondary clutches, gearbox, differential, driveshafts, U-joints, AWD system engagement. Electrical System: Ignition system, starting system, charging system (stator, rectifier/regulator), battery, lighting, CDI unit, sensors (MAP, IAT, O2), wiring diagrams, ECU troubleshooting. Chassis: Frame, suspension (front and rear A-arms, shocks, linkages), steering system (including EPS components), wheel bearings, braking system (hydraulic calipers, master cylinders, lines), tire specifications. Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting, error code interpretation. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, valve clearance checks/adjustments, brake fluid flush, coolant flush, CVT belt inspection/replacement. Repair: Complete disassembly and reassembly of all major mechanical and electrical components, engine rebuild, transmission repair, suspension overhaul, steering system repair. Diagnostics: Detailed diagnostic flowcharts, electrical system testing, sensor testing, fuel system pressure testing, compression testing. Technical Depth Technical Depth: Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including in-depth electrical system diagnosis. 📊 Manual Specifications File Format File Format: PDF Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Print Quality: High quality, printable pages. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 550: 535cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder. Engine 700: 686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder. Performance Horsepower 700 Estimated: Approx. 45-48 HP (subject to specific tuning and regulations). Torque 700 Estimated: Approx. 40-42 lb-ft (subject to specific tuning and regulations). Bore Stroke 550: 95.0 mm x 74.2 mm Bore Stroke 700: 100.0 mm x 85.9 mm Fuel System Fuel Delivery 550 700: Mikuni Electronic Fuel Injection (EFI) Compression Ratio 550: 9.2:1 Compression Ratio 700: 8.1:1 Lubrication Oil Type Engine: Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SG or higher) Oil Capacity With Filter 550: 2.00 L (2.11 US qt) Oil Capacity With Filter 700: 2.30 L (2.43 US qt) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® CVT with Engine Braking Drive Modes: 2WD/4WD with locking front differential, push-button engagement. Features Cv Features: Features a centrifugal clutch and an automatic variable sheave mechanism for smooth, seamless acceleration and deceleration. Engine Braking: Integrated downhill engine braking system through the Ultramatic® CVT. Fluid Cv Fluid Type: Yamaha Genuine Gear Oil (or equivalent SAE 80 hypoid gear oil) 📐 Dimensions Exterior Length 550: 2130 mm (83.9 in) Length 700: 2130 mm (83.9 in) Width 550: 1180 mm (46.5 in) Width 700: 1180 mm (46.5 in) Height 550: 1280 mm (50.4 in) Height 700: 1280 mm (50.4 in) Weights Wet Weight 550: 274 kg (604 lb) Wet Weight 700: 278 kg (613 lb) Ground Clearance 550: 260 mm (10.2 in) Ground Clearance 700: 260 mm (10.2 in) Cargo Rack Capacity Front: 45 kg (99 lb) Rack Capacity Rear: 85 kg (187 lb) Towing Capacity: 600 kg (1322 lb) Dimensions Wheelbase: 1250 mm (49.2 in) 🛡️ Safety Features Ratings Atv Safety Considerations: ATVs are complex machines and require careful operation and adherence to safety guidelines. This manual provides crucial safety information for maintenance and repair. Active Features Active Safety Features: Locking front differential, powerful hydraulic disc brakes, engine braking. Passive Features Passive Safety Features: Sturdy frame construction, ergonomic design for rider control, grab bars....
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Type: Atv
販売元:
Sku: 36878
Collections: ALL ATV Powersports

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2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly
Model Variants:
YFM550FI, YFM700FI
Years Covered:
2009, 2010, 2011, 2012
Generation
Generation:
Second Generation Grizzly (post-2008 redesign)
Codes
Chassis Codes 550:
YFM550F, YFM550FG
Chassis Codes 700:
YFM700F, YFM700FG
👋 Introduction
Market Position
Market Segment:
Premium utility ATVs (All-Terrain Vehicles), designed for serious off-road use, hunting, and utility tasks.
Competitive Analysis
Competitors:
Honda Foreman/Rancher, Suzuki KingQuad, Polaris Sportsman, Kawasaki Brute Force.
Key Features
Key Features Of Vehicles:
Fuel Injection, Electric Power Steering (EPS) on select models, robust chassis, independent suspension, true 4-wheel drive, high torque engines.
Manual Value Proposition
Diy Benefit:
Empowers owners to perform all maintenance and repairs, saving significant costs on labor.
Manual Completeness
Completeness Statement:
Advertised as the 'most complete' manual, covering all aspects from basic checks to full overhauls.
📋 Manual Details
Coverage Areas
Primary Coverage:
2009-2012 Yamaha YFM550FI Grizzly 4x4 EPS, 2009-2012 Yamaha YFM700FI Grizzly 4x4 (with EPS on select models)
Specific Model Codes Covered:
YFM550FI, YFM700FI, YFM550FGHZ, YFM550FGPHZ, YFM550FGZGR, YFM550FGZL, YFM700FGHZ, YFM700FGPHZ, YFM700FGPZGR, YFM700FGPZL, YFM550FGAGR, YFM550FGAL, YFM550FGHA, YFM550FGPAGR, YFM550FGPAL, YFM550FGPHA, YFM550FGPSPA, YFM700FGAGR, YFM700FGAL, YFM700FGHA, YFM700FGPAGR, YFM700FGPAL, YFM700FGPHA, YFM700FGPSPA
Page Count
Page Count:
Undisclosed (Implied comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, piston, rings, cylinder, valve train, camshaft, crankshaft, lubrication system, oil pump, oil seals, gaskets.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan, coolant specifications and bleeding procedures.
Fuel System:
Fuel injection system (FI), fuel pump, fuel injectors, throttle body, TPS, fuel filter, fuel tank, pressure regulator, EFI troubleshooting.
Drive Train:
CVT (Continuously Variable Transmission) system, drive belts, primary and secondary clutches, gearbox, differential, driveshafts, U-joints, AWD system engagement.
Electrical System:
Ignition system, starting system, charging system (stator, rectifier/regulator), battery, lighting, CDI unit, sensors (MAP, IAT, O2), wiring diagrams, ECU troubleshooting.
Chassis:
Frame, suspension (front and rear A-arms, shocks, linkages), steering system (including EPS components), wheel bearings, braking system (hydraulic calipers, master cylinders, lines), tire specifications.
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting, error code interpretation.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, valve clearance checks/adjustments, brake fluid flush, coolant flush, CVT belt inspection/replacement.
Repair:
Complete disassembly and reassembly of all major mechanical and electrical components, engine rebuild, transmission repair, suspension overhaul, steering system repair.
Diagnostics:
Detailed diagnostic flowcharts, electrical system testing, sensor testing, fuel system pressure testing, compression testing.
Technical Depth
Technical Depth:
Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including in-depth electrical system diagnosis.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Print Quality:
High quality, printable pages.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 550:
535cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder.
Engine 700:
686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder.
Performance
Horsepower 700 Estimated:
Approx. 45-48 HP (subject to specific tuning and regulations).
Torque 700 Estimated:
Approx. 40-42 lb-ft (subject to specific tuning and regulations).
Bore Stroke 550:
95.0 mm x 74.2 mm
Bore Stroke 700:
100.0 mm x 85.9 mm
Fuel System
Fuel Delivery 550 700:
Mikuni Electronic Fuel Injection (EFI)
Compression Ratio 550:
9.2:1
Compression Ratio 700:
8.1:1
Lubrication
Oil Type Engine:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SG or higher)
Oil Capacity With Filter 550:
2.00 L (2.11 US qt)
Oil Capacity With Filter 700:
2.30 L (2.43 US qt)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® CVT with Engine Braking
Drive Modes:
2WD/4WD with locking front differential, push-button engagement.
Features
Cv Features:
Features a centrifugal clutch and an automatic variable sheave mechanism for smooth, seamless acceleration and deceleration.
Engine Braking:
Integrated downhill engine braking system through the Ultramatic® CVT.
Fluid
Cv Fluid Type:
Yamaha Genuine Gear Oil (or equivalent SAE 80 hypoid gear oil)
📐 Dimensions
Exterior
Length 550:
2130 mm (83.9 in)
Length 700:
2130 mm (83.9 in)
Width 550:
1180 mm (46.5 in)
Width 700:
1180 mm (46.5 in)
Height 550:
1280 mm (50.4 in)
Height 700:
1280 mm (50.4 in)
Weights
Wet Weight 550:
274 kg (604 lb)
Wet Weight 700:
278 kg (613 lb)
Ground Clearance 550:
260 mm (10.2 in)
Ground Clearance 700:
260 mm (10.2 in)
Cargo
Rack Capacity Front:
45 kg (99 lb)
Rack Capacity Rear:
85 kg (187 lb)
Towing Capacity:
600 kg (1322 lb)
Dimensions
Wheelbase:
1250 mm (49.2 in)
🛡️ Safety Features
Ratings
Atv Safety Considerations:
ATVs are complex machines and require careful operation and adherence to safety guidelines. This manual provides crucial safety information for maintenance and repair.
Active Features
Active Safety Features:
Locking front differential, powerful hydraulic disc brakes, engine braking.
Passive Features
Passive Safety Features:
Sturdy frame construction, ergonomic design for rider control, grab bars.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV focus, no typical infotainment system).
Driver Assistance
Driver Assistance Features:
Electric Power Steering (EPS) on select models, providing reduced steering effort and improved control.
Connectivity
Connectivity Features:
N/A (No integrated connectivity features like Bluetooth or USB ports).
Lighting
Lighting System:
Dual halogen headlights, LED taillight/brake light, providing excellent visibility.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for precise interval).
Cv Belt Inspection Interval:
Inspect every 6 months or 500 km (300 miles), replace as needed (refer to manual for precise interval and wear limits).
Air Filter Cleaning Interval:
Clean every 3 months or 250 km (150 miles), replace as needed (refer to manual for precise interval and type).
Spark Plug Replacement Interval:
Replace every 12 months or 2000 km (1200 miles) (refer to manual for correct spark plug type and gap).
Fluid Specifications
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Coolant Type:
Yamaha All-Weather Motor Cycle Coolant (or equivalent ethylene glycol-based coolant with long-life protection)
Known Issues
Common Wear Items:
CVT belts, drive axles/U-joints, wheel bearings, brake pads, suspension bushings due to demanding off-road use.
Efi System Considerations:
While reliable, fuel pump performance, injector cleanliness, and sensor accuracy are critical for optimal EFI operation and are covered extensively in the troubleshooting section.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building reliable, durable, and high-performing ATVs, particularly with the Grizzly line establishing a benchmark in the utility segment.
Model Evolution
Grizzly Evolution 2009 2012:
This generation (post-2008) saw significant updates including the introduction of the 550cc model, enhanced EFI systems, and refinements to the Ultramatic® CVT and EPS systems.
Production
Production Region:
Primarily manufactured in Japan, with some components and assembly potentially in other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly models consistently receive high marks from automotive and powersports media for their durability, performance, and off-road capability.
Certifications
Certifications:
Manufactured to meet all applicable government safety and emissions standards.
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