This manual covers the 2009 All-Terrain Vehicles (ATVs), including the 400 TRV, 500, 550, 700, and 1000 Thundercat models. These ATVs are engineered for versatility, designed to excel in utility, recreational activities, and challenging off-road exploration. ATVs are recognized for their robust construction and torque-focused power delivery, ensuring reliable performance for towing, hauling, and navigating various terrains. Their design prioritizes capability and durability, making them a strong contender in the utility and recreational ATV segment. This comprehensive service and workshop manual provides detailed information essential for the maintenance, repair, and servicing of your ATV. It covers all major systems, including the powertrain, chassis, suspension, braking, and electrical systems, offering step-by-step procedures, torque specifications, and diagnostic guides. Whether you are performing routine maintenance such as oil changes and filter replacements or undertaking more complex repairs like engine rebuilds, this manual is an indispensable resource. It empowers owners and technicians with the knowledge to ensure optimal performance, longevity, and safety of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV, 500, 550, 700, 1000 Thundercat Year: 2009 Codes Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Segment: Utility/Recreational ATV Segment Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force Key Features Vehicle Philosophy: Designed for versatility in utility, recreation, and off-road exploration Manual Benefit: Empowers owners to perform maintenance and repairs, saving significant labor costs and increasing vehicle longevity 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and maintenance Page Count Estimated Pages: Varies by model, typically 300-600+ pages per model Manual Type Type: Service/Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, final drive, clutches Chassis And Suspension: Frame, suspension (front and rear), steering, wheels, tires Braking System: Hydraulic brake system, calipers, master cylinder, lines, parking brake Electrical System: Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, accessories, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel lines, carburetor/fuel injection system (depending on model variant) Cooling System: Radiator, fan, coolant hoses, water pump Exhaust System: Exhaust manifold, muffler, pipes Bodywork And Trim: Body panels, fenders, racks, seat, handlebars, controls Procedures Included Maintenance: Oil changes, filter replacements, lubrication, valve adjustments, belt inspection/replacement Troubleshooting: Diagnostic procedures for common problems, fault codes (if applicable) Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake service, electrical component repair Disassembly And Assembly: Step-by-step instructions for component removal and installation Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Detailed procedures, torque specifications, tolerances, schematics, and diagrams Diagnostics: In-depth troubleshooting guides for electrical and mechanical issues Rebuilds: Complete engine and transmission rebuild procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for efficient information retrieval Print Quality Quality: High-resolution digital format, suitable for printing specific sections or the entire manual Binding Type Binding: N/A (Digital File) Paper Type Paper: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Options: Single-cylinder, liquid-cooled 4-stroke (specific engine sizes vary by model: 360cc, 443cc, 546cc, 695cc, 951cc) Engine Design: SOHC (Single Overhead Camshaft), 4-valve (typical configuration) Performance Power Delivery: Torque-focused for off-road traction and towing capability Fuel System Fuel Delivery: Carbureted (Mikuni VM Series common) or Electronic Fuel Injection (EFI) depending on specific model and year variants Fuel Type: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with high/low range and reverse Optional Manual Transmission: Not applicable for this model range Features Drive System: Selectable 2WD/4WD with front differential lock Clutch System: Automatic wet clutch 📐 Dimensions Exterior Length: Varies by model (e.g., 400 TRV approx. 82 in) Width: Varies by model (e.g., 400 TRV approx. 46 in) Height: Varies by model (e.g., 400 TRV approx. 46 in) Weights Dry Weight: Varies by model (e.g., 400 TRV approx. 650 lbs) Towing Capacity: Typically 1050 lbs (476 kg) Payload Capacity: Typically 200 lbs on racks + rider 🛡️ Safety Features Ratings Rollover Protection: No specific ratings; standard ATV safety practices apply Active Features Braking: Hydraulic disc brakes front and rear Engine Braking: Effective engine braking through CVT Passive Features Lighting: Dual headlights, taillight, brake light Ergonomics: Handlebar controls, comfortable seating position 💡 Technology Features Infotainment Display Features: Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, etc. Driver Assistance Braking Enhancements: Engine braking inherent to the CVT system. Connectivity Accessories Power: Typically includes 12V accessory outlets for charging devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually, whichever comes first Air Filter Cleaning: Inspect every 25 hours, clean or replace as needed Spark Plug Replacement: Refer to manual, typically 100-200 hours or annually Clutch Maintenance: Inspect primary and secondary clutches annually or every 100 hours Fluid Specifications Engine Oil: Arctic Cat ATV 4-Stroke Synthetic 0W-40, API...