2009 Arctic Cat 400 500 550 700 1000 Thundercat ATV Service Repair Workshop Manual
This is the Complete Official Workshop Service and Repair Manual for the 2009 Arctic Cat ATV models.

Models Covers:
2009 Arctic Cat 400 TRV ATV
2009 Arctic Cat 500 Automatic ATV
2009 Arctic Cat 500 Manual ATV
2009 Arctic Cat 550 H1 ATV
2009 Arctic Cat 550 H1 TRV ATV
2009 Arctic Cat 700 H1 ATV
2009 Arctic Cat 700 H1 Cruiser ATV
2009 Arctic Cat THUNDERCAT 1000 H2 ATV
2009 Arctic Cat 1000 H2 Cruiser ATV

This Service Repair Manual covers all these sections:
1. General Information/Specifications
2. Periodic Maintenance
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators

General Specifications .. 1-2
Torque Specifications . 1-3
Torque Conversions (ft-lb/N-m) . 1-6
Tightening Torque (General Bolts) .. 1-6
Break-In Procedure . 1-6
Gasoline Oil Lubricant . 1-6
Genuine Parts 1-7
Preparation For Storage 1-7
Preparation After Storage. 1-8

Periodic Maintenance Chart 2-2
Periodic Maintenance. 2-3
Lubrication Points. 2-3
Air Filter. 2-3
Valve/Tappet Clearance
(Feeler Gauge Procedure) .. 2-4
Valve/Tappet Clearance
(Valve Adjuster Procedure)
(400/500/H1 Models) . 2-5
Valve/Tappet Clearance
(Valve Adjuster Procedure) (H2 Models).. 2-6
Testing Engine Compression . 2-6
Spark Plug(s) . 2-7
Muffler/Spark Arrester 2-7
Engine/Transmission Oil Filter Strainer .. 2-8
Front Differential/Rear Drive Lubricant 2-10
Adjusting Clutch (500 Manual Transmission) .. 2-11
Steering Components . 2-11
Driveshaft/Coupling.. 2-11
Suspension/Shock Absorbers/Bushings 2-11
Nuts/Bolts/Cap Screws 2-12
Headlights/Taillight-Brakelight . 2-12
Shift Lever . 2-13
Frame/Welds/Racks . 2-14
Electrical Connections. 2-14
Hydraulic Brake Systems .. 2-14
Burnishing Brake Pads 2-15
Checking/Replacing V-Belt
(Automatic Transmission).. 2-16

Engine/Transmission .. 3-2
Specifications (400). 3-2
Specifications (500). 3-3
Specifications (H1 Models).. 3-4
Specifications (H2 Models).. 3-4
Troubleshooting . 3-5
400 Table of Contents 3-9
500 (Automatic Transmission)/H1 Models
Table of Contents .. 3-50
500 (Manual Transmission) Table of Contents . 3-102
H2 Models Table of Contents 3-166

Fuel/Lubrication/Cooling .. 4-2
Carburetor Specifications (400/500) 4-2
Carburetor Schematics (400/500) 4-2
Carburetor (400/500).. 4-2
Electric Choke (400/500).. 4-7
Electronic Fuel Injection (EFI Models) .. 4-8
Throttle Cable Free-Play 4-10
Engine RPM (Idle). 4-11
Gas Tank 4-11
Oil Filter/Oil Pump . 4-12
Testing Oil Pump Pressure 4-12
Oil Cooler (400/700/H2 Models). 4-12
Liquid Cooling System (500/H1/H2 Models) 4-13
Electric Fuel Pump/Fuel Level Sensor
(EFI Models) 4-18
Vacuum Pulse Fuel Pump (500). 4-20
Troubleshooting (400/500). 4-21
Troubleshooting (EFI Models) . 4-21

More.

Total Pages: 349 pages
File Format: PDF
Language: English


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