Arctic Cat 400 TRV 2009 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2009 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: Likely internal Arctic Cat designation, specific public code not readily available for this model year. Engine Code Prefix: Arctic Cat often uses a prefix system, but specific engine codes for the 400 TRV 2009 are typically found within the VIN or on engine components. 👋 Introduction Market Position Market Segment: Entry-to-mid-level utility ATV segment, offering good value and capability for recreational and light-duty work. Competitive Analysis Competitors: Competed against models like the Polaris Sportsman 400, Can-Am Outlander 400, and Yamaha Kodiak 400. Key Features Key Features: TRV designation indicates 'True Two-Up Ready' capability, allowing for comfortable riding with a passenger. Known for its rugged design and reliable performance in varied conditions. Manual Purpose Purpose: To provide technicians and owners with the necessary information for diagnosis, maintenance, and repair of the Arctic Cat 400 TRV 2009. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Page Count Estimate: Typically 300-500 pages for a comprehensive ATV service manual of this era, exact count may vary. 📖 Manual Coverage Systems Covered Engine: Internal combustion engine, lubrication, cooling, fuel, ignition, exhaust systems. Transmission: Automatic transmission (CVT), drive clutch, driven clutch, belt, gearbox operation, and maintenance. Drivetrain: Shaft drive, differentials (front and rear, if applicable), drive axles, U-joints. Suspension: Front and rear suspension systems, shocks, springs, A-arms, bushings, steering linkage. Brakes: Hydraulic brake system, master cylinders, brake lines, calipers, brake pads, rotors, parking brake. Electrical: Battery, charging system (stator, rectifier/regulator), starter motor, ignition system, lighting, wiring diagrams, sensors, control modules. Fuel System: Carburetor (likely Mikuni VM series), fuel pump, fuel lines, fuel tank, fuel filter. Cooling System: Radiator, fan, coolant, water pump, hoses, thermostat. Exhaust System: Exhaust manifold, muffler, spark arrestor. Bodywork: Body panels, fenders, racks, seat, handlebars, controls. Wheels Tires: Tire specifications, wheel mounting, hub assembly. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, valve adjustments, belt inspection/replacement, fluid checks. Disassembly Assembly: Detailed step-by-step procedures for removing, inspecting, repairing, and reinstalling all major components. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common problems. Engine Repair: Top-end rebuild (cylinder head, piston), bottom-end rebuild (crankshaft, connecting rod), timing chain replacement. Transmission Repair: Clutch adjustment, belt replacement, gearbox internal component service. Electrical Diagnostics: Wiring harness checks, component testing, fault code interpretation (if applicable). Brake Service: Bleeding procedure, pad replacement, caliper overhaul. Suspension Repair: Shock absorber replacement, bushing service, alignment checks. Special Tools: Identification and usage of special tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely contains searchable text for key terms and component names, depending on the OCR quality of the original scan. Printability: Designed for printing specific sections or the entire manual for workshop use. Interactivity: Hyperlinked table of contents and section navigation (common in quality PDF manuals). Print Quality Scan Resolution: Expected to be high enough to read text and view diagrams clearly. Resolution details are typically not provided unless specified by the seller. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder Displacement: Approximately 375cc to 400cc (specific Arctic Cat designation may vary slightly, often cited as 375cc or 400cc). Bore X Stroke: Details typically found in manual: e.g., 85mm x 70mm (example values). Cooling System: Liquid-cooled Valve Train: SOHC (Single Overhead Cam), 4 valves per cylinder (likely). Performance Horsepower Estimate: Typically in the range of 25-30 HP. Exact figure often varies by measurement standard and region. Torque Estimate: Torque figures are generally not as widely published for ATVs as HP. The manual will provide specifications. Fuel System Fuel Delivery: Carburetor (likely Mikuni VM34 or similar for this displacement). Fuel Type: Unleaded gasoline Ignition Ignition System: Electronic ignition (CDI). Lubrication Oil Type: Specific motorcycle/ATV engine oil, e.g., SAE 10W-40, API SG or higher. Manual will specify exact API classification and viscosity. Oil Capacity: Approximately 1.7-2.0 liters with filter change. Manual is the definitive source. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 2WD/4WD selectable, shaft drive Features Transmission Features: High/Low range gear selection, Reverse. Clutch Type: CVT system with primary and secondary clutches. Fluid Specifications Transmission Fluid: Specific CVT belt lubricant or equivalent. Manual will detail approved fluids and capacities. 📐 Dimensions Exterior Length: Approx. 83-85 inches (211-216 cm). Exact specs in manual. Width: Approx. 46-48 inches (117-122 cm). Exact specs in manual. Height: Approx. 48-50 inches (122-127 cm). Exact specs in manual. Weights Dry Weight: Approx. 600-620 lbs (272-281 kg). Exact specs in manual. Ground Clearance:...
Likely internal Arctic Cat designation, specific public code not readily available for this model year.
Engine Code Prefix:
Arctic Cat often uses a prefix system, but specific engine codes for the 400 TRV 2009 are typically found within the VIN or on engine components.
👋 Introduction
Market Position
Market Segment:
Entry-to-mid-level utility ATV segment, offering good value and capability for recreational and light-duty work.
Competitive Analysis
Competitors:
Competed against models like the Polaris Sportsman 400, Can-Am Outlander 400, and Yamaha Kodiak 400.
Key Features
Key Features:
TRV designation indicates 'True Two-Up Ready' capability, allowing for comfortable riding with a passenger. Known for its rugged design and reliable performance in varied conditions.
Manual Purpose
Purpose:
To provide technicians and owners with the necessary information for diagnosis, maintenance, and repair of the Arctic Cat 400 TRV 2009.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Page Count Estimate:
Typically 300-500 pages for a comprehensive ATV service manual of this era, exact count may vary.
Identification and usage of special tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely contains searchable text for key terms and component names, depending on the OCR quality of the original scan.
Printability:
Designed for printing specific sections or the entire manual for workshop use.
Interactivity:
Hyperlinked table of contents and section navigation (common in quality PDF manuals).
Print Quality
Scan Resolution:
Expected to be high enough to read text and view diagrams clearly. Resolution details are typically not provided unless specified by the seller.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder
Displacement:
Approximately 375cc to 400cc (specific Arctic Cat designation may vary slightly, often cited as 375cc or 400cc).
Bore X Stroke:
Details typically found in manual: e.g., 85mm x 70mm (example values).
Cooling System:
Liquid-cooled
Valve Train:
SOHC (Single Overhead Cam), 4 valves per cylinder (likely).
Performance
Horsepower Estimate:
Typically in the range of 25-30 HP. Exact figure often varies by measurement standard and region.
Torque Estimate:
Torque figures are generally not as widely published for ATVs as HP. The manual will provide specifications.
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni VM34 or similar for this displacement).
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Electronic ignition (CDI).
Lubrication
Oil Type:
Specific motorcycle/ATV engine oil, e.g., SAE 10W-40, API SG or higher. Manual will specify exact API classification and viscosity.
Oil Capacity:
Approximately 1.7-2.0 liters with filter change. Manual is the definitive source.
Helmet, eye protection, gloves, sturdy footwear, long sleeves and pants are strongly recommended and often mandatory by law/trail regulations. The manual will likely emphasize safety precautions.
💡 Technology Features
Infotainment
Infotainment System:
Basic; typically includes analog speedometer, odometer, trip meter, fuel gauge, and indicator lights. No complex infotainment systems.
Driver Assistance
Driver Assistance Features:
Limited; primarily the selectable 4WD system and engine braking. No advanced electronic driver aids.
Connectivity
Connectivity Options:
None.
Lighting
Lighting System:
Dual halogen headlights, LED taillight/brake light.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually. Manual will confirm the most critical interval.
Air Filter Cleaning:
Recommended every 20-30 hours of operation or as needed based on conditions. Manual provides specific cleaning and replacement guidance.
Spark Plug Replacement:
Typically every 100-200 hours or annually. Manual will provide the correct spark plug type and gap.
Cv Belt Inspection:
Inspect every 20-30 hours, replace as needed. Belt wear and damage can lead to poor performance and potential failure.
Valve Adjustment Interval:
Typically every 100-200 hours or every 1-2 years. Crucial for maintaining engine performance and longevity.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and grade.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. Manual specifies type and capacity.
Known Issues
Common Wear Items:
CVT belt, ball joints, tie rod ends, wheel bearings, brake pads, and suspension bushings are common wear items on ATVs of this age and usage.
Potential Failures:
Overheating due to radiator blockage or coolant leaks, CVT belt slippage or breakage, carburetor issues if not properly maintained, electrical connector corrosion.
Torque Specs
Engine Torque Specs:
Critical torque specifications for cylinder head bolts, main bearing caps, etc., will be detailed in the manual.
📚 Vehicle History
Brand Heritage
Brand Origin:
Arctic Cat is an American brand with a long history in snowmobiles and later, ATVs and UTVs.
Model Evolution
Arctic Cat 400 Lineage:
The 400cc class has been a staple for Arctic Cat, evolving through various chassis and engine updates over the years. The TRV variant was introduced to cater to the demand for two-up riding.
Production
Manufacturing Location:
Arctic Cat ATVs are primarily manufactured in the United States (Thief River Falls, Minnesota) or potentially in partnership with other manufacturers depending on the component or model year.
Market Impact
Impact On Segment:
The TRV models helped Arctic Cat capture a segment of the market looking for affordable and capable two-up ATVs.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for the 2009 Arctic Cat 400 TRV are not prominently documented, Arctic Cat's utility ATVs have historically been recognized for their value, durability, and off-road capability within their respective market segments.