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Dodge Ram 1500 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Year: 2009 Vehicle Type: Full-size Pickup Truck Generation Generation Code: DS/DJ (4th Generation Ram Truck) Codes Platform Code: LD 👋 Introduction Market Position Segment: Full-Size Pickup Truck Target Audience: DIY Mechanics, Professional Technicians, Fleet Managers, Ram Owners Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra Key Features Manual Advantage: Extremely comprehensive, covering all aspects of vehicle maintenance and repair for the 2009 model year, mirroring factory service information. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Coverage Scope: Complete Service, Maintenance, Troubleshooting, and Repair Page Count Estimated Page Count: 2000+ Language Language: English Format Digital Format: PDF File Characteristics: Searchable text, printable pages, high-resolution diagrams 📖 Manual Coverage Systems Covered Powertrain: Engine (3.7L, 4.7L, 5.7L HEMI), Transmission (42RLE, 545RFE, 68RFE), Drivetrain (4x2, 4x4, Transfer Case, Differentials, Axles) Chassis: Suspension (Front/Rear), Steering, Brakes (ABS, Hydraulic, Parking) Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Ignition, Lighting, Instruments, Gauges, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Seats) Body And Trim: Exterior Body Panels, Interior Trim, Bumpers, Doors, Hood, Tailgate, Glass, Upholstery Procedures Included Routine Maintenance: Oil Change, Filter Replacement, Tire Rotation, Fluid Checks and Replenishment, Spark Plug Replacement Diagnostic Troubleshooting: Symptom-based diagnostics, DTC interpretation, electrical circuit testing, component testing Repair And Rebuild: Engine disassembly/assembly, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, steering system repair, electrical component replacement Special Tools And Procedures: Identification of required special tools, torque specifications, alignment procedures, diagnostic scan tool usage Technical Depth Depth Of Coverage: Comprehensive, from basic fluid checks to complete engine and transmission rebuilds Diagrams And Illustrations: Detailed exploded views, wiring diagrams, diagnostic flowcharts, torque sequence illustrations 📊 Manual Specifications File Format File Type: Digital (PDF) Print Quality Image Resolution: High-resolution for clear visibility of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.7L Magnum V6 Engine Option 1 Displacement: 3654 cc (223.0 cu in) Engine Option 2: 4.7L Magnum V8 Engine Option 2 Displacement: 4701 cc (286.9 cu in) Engine Option 3: 5.7L HEMI V8 Engine Option 3 Displacement: 5654 cc (345.1 cu in) Performance 3.7L V6 Horsepower: Approx. 215 hp @ 5200 rpm 3.7L V6 Torque: Approx. 235 lb-ft @ 4000 rpm 4.7L V8 Horsepower: Approx. 310 hp @ 5650 rpm 4.7L V8 Torque: Approx. 330 lb-ft @ 3950 rpm 5.7L Hemi V8 Horsepower: Approx. 390 hp @ 5600 rpm 5.7L Hemi V8 Torque: Approx. 407 lb-ft @ 3950 rpm Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded (5.7L HEMI may benefit from higher octane for optimal performance) Engine Internals Valve Actuation: Overhead Valve (OHV) for Magnum engines, Overhead Valve (OHV) with HEMI 'Multi-Displacement System' (MDS) for 5.7L 🔧 Transmission Standard Standard Transmission Option: 42RLE Automatic (Typically with 3.7L V6) Optional Optional Transmission Option 1: 545RFE Automatic (Typically with 4.7L V8) Optional Transmission Option 2: 68RFE Automatic (Typically with 5.7L HEMI V8, heavier duty) Features Transmission Control: Electronic with transmission range sensor (TCM) Transfer Case Options: Part-time 4WD system (NV243) or Full-time 4WD system (NV244 with electronically controlled transfer case, optional) Fluid Specifications 42Rle Transmission Fluid Type: ATF+4 (Mopar) 545Rfe Transmission Fluid Type: ATF+4 (Mopar) 68Rfe Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase Options: 140.5 inches (Crew Cab), 120.5 inches (Regular Cab 6.4 ft box), 140.5 inches (Regular Cab 8.0 ft box) Bed Length Options: 6.4 ft (Quad Cab/Crew Cab), 8.0 ft (Regular Cab) Weights Curb Weight Range: Approx. 4,700 - 5,600 lbs (varies by configuration) Towing Capacity Max: Up to 9,100 lbs (with appropriate configuration and options) Payload Capacity Max: Up to 1,490 lbs (varies by configuration) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (Driver and Passenger) IIHS Moderate Overlap Frontal Offset: Good Active Features ABS: Standard on all models Traction Control: Standard on all models Electronic Stability Control: Standard on all models Passive Features Airbags Front: Standard advanced multi-stage driver and front-passenger airbags Airbags Side Curtain: Optional or standard depending on cab configuration (side-curtain airbags for front and rear occupants) Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Available Audio Systems: AM/FM stereo with CD player, SiriusXM Satellite Radio, Uconnect infotainment system (optional) Uconnect Features: Bluetooth hands-free calling, voice commands, USB input, navigation (optional on higher trims) Driver Assistance Parking Assist: Optional rear parking assist sensors Connectivity Connectivity Ports: Optional USB and AUX input jacks 🔧 Maintenance Service Intervals Oil Change Interval: 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Engine Air Filter Replacement: Approx. 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement 3.7L 4.7L: Approx. 60,000 - 100,000 miles (depending on plug type - standard vs. platinum/iridium). Spark Plug...
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Dodge Ram 1500 2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 1500
Year:
2009
Vehicle Type:
Full-size Pickup Truck
Generation
Generation Code:
DS/DJ (4th Generation Ram Truck)
Codes
Platform Code:
LD
👋 Introduction
Market Position
Segment:
Full-Size Pickup Truck
Target Audience:
DIY Mechanics, Professional Technicians, Fleet Managers, Ram Owners
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra
Key Features
Manual Advantage:
Extremely comprehensive, covering all aspects of vehicle maintenance and repair for the 2009 model year, mirroring factory service information.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Coverage Scope:
Complete Service, Maintenance, Troubleshooting, and Repair
Page Count
Estimated Page Count:
2000+
Language
Language:
English
Format
Digital Format:
PDF
File Characteristics:
Searchable text, printable pages, high-resolution diagrams
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.7L, 4.7L, 5.7L HEMI), Transmission (42RLE, 545RFE, 68RFE), Drivetrain (4x2, 4x4, Transfer Case, Differentials, Axles)
Chassis:
Suspension (Front/Rear), Steering, Brakes (ABS, Hydraulic, Parking)
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Ignition, Lighting, Instruments, Gauges, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Seats)
Body And Trim:
Exterior Body Panels, Interior Trim, Bumpers, Doors, Hood, Tailgate, Glass, Upholstery
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacement, Tire Rotation, Fluid Checks and Replenishment, Spark Plug Replacement
Diagnostic Troubleshooting:
Symptom-based diagnostics, DTC interpretation, electrical circuit testing, component testing
Repair And Rebuild:
Engine disassembly/assembly, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, steering system repair, electrical component replacement
Special Tools And Procedures:
Identification of required special tools, torque specifications, alignment procedures, diagnostic scan tool usage
Technical Depth
Depth Of Coverage:
Comprehensive, from basic fluid checks to complete engine and transmission rebuilds
Diagrams And Illustrations:
Detailed exploded views, wiring diagrams, diagnostic flowcharts, torque sequence illustrations
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Print Quality
Image Resolution:
High-resolution for clear visibility of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.7L Magnum V6
Engine Option 1 Displacement:
3654 cc (223.0 cu in)
Engine Option 2:
4.7L Magnum V8
Engine Option 2 Displacement:
4701 cc (286.9 cu in)
Engine Option 3:
5.7L HEMI V8
Engine Option 3 Displacement:
5654 cc (345.1 cu in)
Performance
3.7L V6 Horsepower:
Approx. 215 hp @ 5200 rpm
3.7L V6 Torque:
Approx. 235 lb-ft @ 4000 rpm
4.7L V8 Horsepower:
Approx. 310 hp @ 5650 rpm
4.7L V8 Torque:
Approx. 330 lb-ft @ 3950 rpm
5.7L Hemi V8 Horsepower:
Approx. 390 hp @ 5600 rpm
5.7L Hemi V8 Torque:
Approx. 407 lb-ft @ 3950 rpm
Fuel System
Fuel Delivery:
Sequential Multiport Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (5.7L HEMI may benefit from higher octane for optimal performance)
Engine Internals
Valve Actuation:
Overhead Valve (OHV) for Magnum engines, Overhead Valve (OHV) with HEMI 'Multi-Displacement System' (MDS) for 5.7L
🔧 Transmission
Standard
Standard Transmission Option:
42RLE Automatic (Typically with 3.7L V6)
Optional
Optional Transmission Option 1:
545RFE Automatic (Typically with 4.7L V8)
Optional Transmission Option 2:
68RFE Automatic (Typically with 5.7L HEMI V8, heavier duty)
Features
Transmission Control:
Electronic with transmission range sensor (TCM)
Transfer Case Options:
Part-time 4WD system (NV243) or Full-time 4WD system (NV244 with electronically controlled transfer case, optional)
Fluid Specifications
42Rle Transmission Fluid Type:
ATF+4 (Mopar)
545Rfe Transmission Fluid Type:
ATF+4 (Mopar)
68Rfe Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase Options:
140.5 inches (Crew Cab), 120.5 inches (Regular Cab 6.4 ft box), 140.5 inches (Regular Cab 8.0 ft box)
Bed Length Options:
6.4 ft (Quad Cab/Crew Cab), 8.0 ft (Regular Cab)
Weights
Curb Weight Range:
Approx. 4,700 - 5,600 lbs (varies by configuration)
Towing Capacity Max:
Up to 9,100 lbs (with appropriate configuration and options)
Payload Capacity Max:
Up to 1,490 lbs (varies by configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (Driver and Passenger)
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
ABS:
Standard on all models
Traction Control:
Standard on all models
Electronic Stability Control:
Standard on all models
Passive Features
Airbags Front:
Standard advanced multi-stage driver and front-passenger airbags
Airbags Side Curtain:
Optional or standard depending on cab configuration (side-curtain airbags for front and rear occupants)
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Available Audio Systems:
AM/FM stereo with CD player, SiriusXM Satellite Radio, Uconnect infotainment system (optional)
Uconnect Features:
Bluetooth hands-free calling, voice commands, USB input, navigation (optional on higher trims)
Driver Assistance
Parking Assist:
Optional rear parking assist sensors
Connectivity
Connectivity Ports:
Optional USB and AUX input jacks
🔧 Maintenance
Service Intervals
Oil Change Interval:
3,000-7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Engine Air Filter Replacement:
Approx. 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement 3.7L 4.7L:
Approx. 60,000 - 100,000 miles (depending on plug type - standard vs. platinum/iridium).
Spark Plug Replacement 5.7L Hemi:
Approx. 100,000 miles (for original equipment multi-electrode spark plugs).
Fluid Specifications
Engine Oil Capacity 3.7L V6:
5.0 Quarts (4.7 L) with filter, SAE 5W-20
Engine Oil Capacity 4.7L V8:
6.0 Quarts (5.7 L) with filter, SAE 5W-20
Engine Oil Capacity 5.7L Hemi V8:
7.0 Quarts (6.6 L) with filter, SAE 5W-20
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) - Pink
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Mopar) or equivalent
Known Issues
Common Complaint 1:
Death Wobble (front suspension/steering linkage issues, particularly with lifted trucks)
Common Complaint 2:
Transmission issues (e.g., rough shifting, delayed engagement, particularly in 42RLE)
Common Complaint 3:
Hemi tick (lifter noise, often associated with MDS system or oil viscosity)
Common Complaint 4:
Rust issues on the frame and body panels, especially in rust-belt regions.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, evolving from early D-Series models to the Ram lineup.
Model Evolution
Ram 1500 Generation 4 Intro:
The 2009 model year marked the introduction of the entirely redesigned 4th generation (DS/DJ) Ram 1500, featuring a new exterior design, improved interior, and enhanced powertrains.
Production
Manufacturing Location:
Saltillo Truck Assembly, Mexico; Warren Truck Assembly, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific awards for the 2009 model year vary, the 4th generation Ram platform received recognition for its design and capabilities in various automotive publications.
Ratings
Fuel Economy Est Mpg:
Varies by engine and drivetrain; typically 12-15 MPG City / 16-20 MPG Highway.
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