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Harley Davidson FLHRC Road King 2009 Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2009 Codes Model Code: FLHRC Engine Code Family: Twin Cam 96 ๐Ÿ‘‹ Introduction Market Position Segment: Full-size Cruiser / Touring Motorcycle Target Audience: Harley-Davidson Owners, Independent Motorcycle Technicians, Enthusiasts Competitive Analysis Key Competitors: Indian Chief, Victory Kingpin, Honda Gold Wing (though different category, often cross-shopped for touring comfort), BMW K1600 series Key Features Model Identity: Iconic cruiser styling, comfortable touring capabilities, traditional V-twin rumble, chrome accents, detachable windscreen, leather-look saddlebags ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Repair and Overhaul of Harley-Davidson FLHRC Road King Classic 2009 Assumed Technician Level: Fully conversant with general automobile/motorcycle repair principles Page Count Estimated Page Count: High (typical service manuals for this era are 500-800+ pages) Manual Type Manual Type: Service Manual / Workshop Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine (Twin Cam 96), Transmission (6-speed Cruise Drive), Clutch Chassis: Frame, Front Suspension (Telescopic Forks), Rear Suspension (Swingarm with Shock Absorbers), Wheels, Tires, Brakes (Front and Rear Disc) Electrical: Ignition System, Lighting System, Charging System, Starting System, Instrumentation, Audio System (if equipped), Security System Fuel System: Fuel Injection (EFI - Electronic Fuel Injection), Fuel Tank, Fuel Pump, Fuel Lines Exhaust System: Exhaust Pipes, Mufflers, Catalytic Converter (depending on market) Body And Trim: Fairing, Saddlebags, Fenders, Handlebars, Seat, Controls Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, adjustments, tire pressure checks Troubleshooting: Diagnostic procedures for various systems, fault code interpretation Repair And Overhaul: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly System Diagnostics: Specific diagnostic steps for EFI, ignition, charging, and other electrical systems Component Replacement: Instructions for replacing wear items and major components Technical Depth Depth Level: Comprehensive - covers routine maintenance, diagnostics, component-level repair, and complete system overhauls ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin, pushrod actuated valves Displacement: 96 cubic inches (1584 cc) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.2:1 Performance Horsepower: Approximately 70-75 HP (at crankshaft, estimated for 2009 model) Torque: Approximately 90-95 lb-ft (at crankshaft, estimated for 2009 model) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type: Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent Oil Capacity W Filter: 3.6 US qt (3.4 L) ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed Cruise Drive Features Gear Ratios: 1st: 9.593, 2nd: 6.650, 3rd: 4.702, 4th: 3.753, 5th: 3.207, 6th: 2.790 Fluid Specifications Transmission Fluid Type: Harley-Davidson Formula+ or equivalent SAE 80W-90 Fluid Capacity Transmission Fluid Capacity: 2.4 US qt (2.3 L) Clutch Type Clutch Type: Wet, multi-plate, diaphragm spring ๐Ÿ“ Dimensions Exterior Length: 92.2 in (2342 mm) Width: 37.4 in (950 mm) Height: 53.2 in (1351 mm) (seat height ~27.5 in) Weights Dry Weight: 718 lbs (325.7 kg) Wet Weight: Approximately 750-780 lbs (340-354 kg) (depending on fluids and accessories) Cargo Saddlebag Capacity: Approximately 2.2 cu ft (62.3 L) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed differently than automobiles, focus on individual component performance and rider safety) Active Features Braking System: Hydraulically actuated, dual-action front caliper; hydraulically actuated rear caliper; optional ABS (Anti-lock Braking System) Lighting: Halogen headlamp, LED tail lamp, front and rear turn signals Passive Features Security: Factory-installed anti-theft system with siren (standard on many FLHRC models) ๐Ÿ’ก Technology Features Infotainment Audio System: Optional AM/FM/Weather Band radio with CD player and speakers (integrated into fairing or saddlebag lids, depending on specific build) Cruise Control: Electronic cruise control (standard on FLHRC models) Instrumentation: Analog speedometer, tachometer, fuel gauge, oil pressure gauge, voltmeter, gear indicator, ABS indicator, security indicator Driver Assistance ABS: Optional Anti-lock Braking System (ABS) Connectivity Connectivity Options: Limited to audio system connectivity (e.g., for MP3 players via auxiliary input if equipped). ๐Ÿ”ง Maintenance Service Intervals First Service: 1000 miles (1600 km) or 6 months Subsequent Service: Every 5000 miles (8000 km) or 12 months Engine Oil Change: Every 5000 miles (8000 km) or 12 months, or more frequently under severe conditions Fluid Specifications Primary Fluid Type: Harley-Davidson primary fluid or equivalent Primary Fluid Capacity: 2.4 US qt (2.3 L) (shared with transmission on many models) Brake Fluid Type: DOT 4 Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Clutch plates, brake pads, tires, fork seals, wheel bearings Potential Electrical Gremlins: Wiring harness issues, sensor failures (e.g., crank position sensor), battery charging system problems can occur on older models. Engine Performance: Some early Twin Cam models experienced cam chain tensioner wear; 2007 onwards generally improved. Exhaust leaks at the head...
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Harley Davidson FLHRC Road King 2009 Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King Classic
Year:
2009
Codes
Model Code:
FLHRC
Engine Code Family:
Twin Cam 96
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-size Cruiser / Touring Motorcycle
Target Audience:
Harley-Davidson Owners, Independent Motorcycle Technicians, Enthusiasts
Competitive Analysis
Key Competitors:
Indian Chief, Victory Kingpin, Honda Gold Wing (though different category, often cross-shopped for touring comfort), BMW K1600 series
Key Features
Model Identity:
Iconic cruiser styling, comfortable touring capabilities, traditional V-twin rumble, chrome accents, detachable windscreen, leather-look saddlebags
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Repair and Overhaul of Harley-Davidson FLHRC Road King Classic 2009
Assumed Technician Level:
Fully conversant with general automobile/motorcycle repair principles
Page Count
Estimated Page Count:
High (typical service manuals for this era are 500-800+ pages)
Manual Type
Manual Type:
Service Manual / Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine (Twin Cam 96), Transmission (6-speed Cruise Drive), Clutch
Chassis:
Frame, Front Suspension (Telescopic Forks), Rear Suspension (Swingarm with Shock Absorbers), Wheels, Tires, Brakes (Front and Rear Disc)
Electrical:
Ignition System, Lighting System, Charging System, Starting System, Instrumentation, Audio System (if equipped), Security System
Fuel System:
Fuel Injection (EFI - Electronic Fuel Injection), Fuel Tank, Fuel Pump, Fuel Lines
Exhaust System:
Exhaust Pipes, Mufflers, Catalytic Converter (depending on market)
Body And Trim:
Fairing, Saddlebags, Fenders, Handlebars, Seat, Controls
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, adjustments, tire pressure checks
Troubleshooting:
Diagnostic procedures for various systems, fault code interpretation
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly
System Diagnostics:
Specific diagnostic steps for EFI, ignition, charging, and other electrical systems
Component Replacement:
Instructions for replacing wear items and major components
Technical Depth
Depth Level:
Comprehensive - covers routine maintenance, diagnostics, component-level repair, and complete system overhauls
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated valves
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.2:1
Performance
Horsepower:
Approximately 70-75 HP (at crankshaft, estimated for 2009 model)
Torque:
Approximately 90-95 lb-ft (at crankshaft, estimated for 2009 model)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent
Oil Capacity W Filter:
3.6 US qt (3.4 L)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.702, 4th: 3.753, 5th: 3.207, 6th: 2.790
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula+ or equivalent SAE 80W-90
Fluid Capacity
Transmission Fluid Capacity:
2.4 US qt (2.3 L)
Clutch Type
Clutch Type:
Wet, multi-plate, diaphragm spring
๐Ÿ“ Dimensions
Exterior
Length:
92.2 in (2342 mm)
Width:
37.4 in (950 mm)
Height:
53.2 in (1351 mm) (seat height ~27.5 in)
Weights
Dry Weight:
718 lbs (325.7 kg)
Wet Weight:
Approximately 750-780 lbs (340-354 kg) (depending on fluids and accessories)
Cargo
Saddlebag Capacity:
Approximately 2.2 cu ft (62.3 L)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed differently than automobiles, focus on individual component performance and rider safety)
Active Features
Braking System:
Hydraulically actuated, dual-action front caliper; hydraulically actuated rear caliper; optional ABS (Anti-lock Braking System)
Lighting:
Halogen headlamp, LED tail lamp, front and rear turn signals
Passive Features
Security:
Factory-installed anti-theft system with siren (standard on many FLHRC models)
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Optional AM/FM/Weather Band radio with CD player and speakers (integrated into fairing or saddlebag lids, depending on specific build)
Cruise Control:
Electronic cruise control (standard on FLHRC models)
Instrumentation:
Analog speedometer, tachometer, fuel gauge, oil pressure gauge, voltmeter, gear indicator, ABS indicator, security indicator
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS)
Connectivity
Connectivity Options:
Limited to audio system connectivity (e.g., for MP3 players via auxiliary input if equipped).
๐Ÿ”ง Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months
Engine Oil Change:
Every 5000 miles (8000 km) or 12 months, or more frequently under severe conditions
Fluid Specifications
Primary Fluid Type:
Harley-Davidson primary fluid or equivalent
Primary Fluid Capacity:
2.4 US qt (2.3 L) (shared with transmission on many models)
Brake Fluid Type:
DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, wheel bearings
Potential Electrical Gremlins:
Wiring harness issues, sensor failures (e.g., crank position sensor), battery charging system problems can occur on older models.
Engine Performance:
Some early Twin Cam models experienced cam chain tensioner wear; 2007 onwards generally improved. Exhaust leaks at the head pipe flanges can occur.
Filter Part Numbers
Oil Filter Part Number:
Harley-Davidson OEM 63796-77A (or equivalent aftermarket such as Hiflofiltro HF170)
Air Filter Part Number:
Harley-Davidson OEM 29041-09 (or equivalent aftermarket)
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is one of the oldest and most iconic motorcycle manufacturers in the world.
Model Evolution
Road King Lineage:
The Road King line has been a cornerstone of Harley-Davidson's offerings since its introduction in 1994, evolving from the FLT (Touring) platform. The 'Classic' (C) designation typically refers to models with more traditional styling cues like wire-spoke wheels and wide whitewall tires, though the 2009 FLHRC also came with cast wheels as an option.
Production
Manufacturing Location:
York, Pennsylvania, USA
๐Ÿ† Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson touring platform, including the Road King, is consistently recognized for its comfort, style, and durability within the cruiser segment.
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