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2009 Kawasaki KLX250S KLX250SF 4-Stroke Motorcycle Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Kawasaki Model: KLX250SF Year: 2009 Vehicle Type: Dual-Sport Motorcycle Engine Type: 4-Stroke ๐Ÿ‘‹ Introduction Market Position Positioning: The KLX250S and KLX250SF are positioned as versatile dual-sport motorcycles, offering a balance of on-road usability and off-road capability. They target riders looking for an accessible and capable machine for commuting, trail riding, and light adventure. Competitive Analysis Competitors: Competes with other dual-sport motorcycles in the 250cc class, such as the Honda CRF250L, Suzuki DR-Z250, and Yamaha WR250R. Key differentiators often lie in suspension, fuel injection tuning, and overall chassis design. Key Features Klx250S Features: Adjustable front and rear suspension, fuel injection, digital instrumentation, lightweight chassis, dual-sport tires. Klx250Sf Features: Supermoto-styled variant with 17-inch wheels, street-focused tires, and potentially different suspension tuning for on-road performance. Manual Benefit Benefit Statement: Empowers owners and technicians with comprehensive, easy-to-access information for maintaining, troubleshooting, and repairing their 2009 Kawasaki KLX250S/SF, enabling them to keep the motorcycle in optimal condition. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: All versions of 2009 Kawasaki KLX250S and KLX250SF models Secondary Coverage Topics: General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting Page Count Page Count Estimate: Not specified, but comprehensive for a full repair manual. Manual Type Type: Repair Manual / Workshop Manual / Owners Manual / Parts Catalog (implied) Language Language: English Format Format: Electronic Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed coverage of the 249cc liquid-cooled, DOHC, 4-valve, single-cylinder engine. Fuel System: Includes fuel injection system components, carburetor adjustments (if applicable to specific variants, though 2009 models typically featured FI), fuel pump, and filters. Lubrication Cooling: Oil change procedures, oil specifications, filter replacement, cooling system components, coolant type and capacity, radiator, fan operation. Transmission Drivetrain: Gearbox operation, clutch service, chain and sprocket inspection and replacement, lubrication requirements. Electrical System: Wiring diagrams, battery maintenance, ignition system, lighting, starter system, charging system, fuses, and troubleshooting common electrical faults. Suspension Steering: Front fork (including adjustable compression and rebound damping on KLX250S), rear shock absorber (including adjustable preload and rebound damping), steering head bearing service, wheel bearing maintenance. Braking System: Front and rear disc brake service, hydraulic system bleeding, pad replacement, caliper maintenance. Body Work Frame: Fairings, seat, fuel tank, fenders, frame inspection, and mounting hardware. Intake Exhaust: Airbox, air filter service, exhaust system components, and gasket replacement. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, tire pressure checks, brake system inspection, air filter cleaning/replacement, spark plug replacement. Engine Repair: Engine removal and installation, top-end rebuild (cylinder head, piston, rings), valve clearance adjustment, component overhaul. Fuel System Repair: Fuel injector cleaning/replacement, throttle body service, fuel pump diagnosis. Transmission Drivetrain Repair: Clutch adjustment and replacement, gearbox component inspection and repair, final drive chain and sprocket replacement. Electrical Troubleshooting: Systematic diagnosis of electrical faults using wiring diagrams and specified test procedures. Suspension Fork Repair: Fork oil change, seal replacement, internal component servicing. Rear Shock Repair: Shock absorber servicing, adjustment procedures. Brake System Repair: Brake fluid flush and bleed, caliper and master cylinder overhaul, pad and rotor replacement. Special Tool Usage: Identification and use of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and routine checks to advanced engine and electrical system diagnostics and repairs. Suitable for both amateur and professional mechanics. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Searchable: Likely searchable due to PDF format, but depends on original scanning/creation. Print Quality Print Quality: Downloadable PDF, print quality determined by user's printer. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Access Access Method: Instant download after payment. Licensing Protection Policy: Lifetime Protection Policy for lost or damaged downloads. โš™๏ธ Engine Specifications Primary Engine Engine Displacement: 249 cc Engine Configuration: Single-cylinder, 4-stroke Valve Train: DOHC, 4 valves Cooling System: Liquid-cooled Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Fueling System: Fuel Injection (EFI) Performance Horsepower Approx: Approx. 28-30 HP (actual figures may vary slightly by market and tuning) Torque Approx: Approx. 17-18 lb-ft (actual figures may vary slightly by market and tuning) Fuel System Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication System Oil Capacity With Filter: 1.6 L (1.7 US qt) Recommended Oil Viscosity: SAE 10W-40 (refer to manual for seasonal variations) Recommended Oil Standard: JASO MA or MA2 ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multiple-disc Final Drive: Sealed chain, 520 O-ring type ๐Ÿ“ Dimensions Exterior Length Klx250S: 2,235 mm (87.9 in) Width Klx250S: 820 mm (32.3 in) Height Klx250S: 1,205 mm (47.4 in) Wheelbase Klx250S: 1,435 mm (56.5 in) Weights Curb Weight Klx250S: Approx. 135 kg (298 lbs) Fuel Capacity: 7.7 L (2.0 US gal) ๐Ÿ›ก๏ธ Safety Features...
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2009 Kawasaki KLX250S KLX250SF 4-Stroke Motorcycle Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250SF
Year:
2009
Vehicle Type:
Dual-Sport Motorcycle
Engine Type:
4-Stroke
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The KLX250S and KLX250SF are positioned as versatile dual-sport motorcycles, offering a balance of on-road usability and off-road capability. They target riders looking for an accessible and capable machine for commuting, trail riding, and light adventure.
Competitive Analysis
Competitors:
Competes with other dual-sport motorcycles in the 250cc class, such as the Honda CRF250L, Suzuki DR-Z250, and Yamaha WR250R. Key differentiators often lie in suspension, fuel injection tuning, and overall chassis design.
Key Features
Klx250S Features:
Adjustable front and rear suspension, fuel injection, digital instrumentation, lightweight chassis, dual-sport tires.
Klx250Sf Features:
Supermoto-styled variant with 17-inch wheels, street-focused tires, and potentially different suspension tuning for on-road performance.
Manual Benefit
Benefit Statement:
Empowers owners and technicians with comprehensive, easy-to-access information for maintaining, troubleshooting, and repairing their 2009 Kawasaki KLX250S/SF, enabling them to keep the motorcycle in optimal condition.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
All versions of 2009 Kawasaki KLX250S and KLX250SF models
Secondary Coverage Topics:
General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Page Count
Page Count Estimate:
Not specified, but comprehensive for a full repair manual.
Manual Type
Type:
Repair Manual / Workshop Manual / Owners Manual / Parts Catalog (implied)
Language
Language:
English
Format
Format:
Electronic Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed coverage of the 249cc liquid-cooled, DOHC, 4-valve, single-cylinder engine.
Fuel System:
Includes fuel injection system components, carburetor adjustments (if applicable to specific variants, though 2009 models typically featured FI), fuel pump, and filters.
Lubrication Cooling:
Oil change procedures, oil specifications, filter replacement, cooling system components, coolant type and capacity, radiator, fan operation.
Transmission Drivetrain:
Gearbox operation, clutch service, chain and sprocket inspection and replacement, lubrication requirements.
Electrical System:
Wiring diagrams, battery maintenance, ignition system, lighting, starter system, charging system, fuses, and troubleshooting common electrical faults.
Suspension Steering:
Front fork (including adjustable compression and rebound damping on KLX250S), rear shock absorber (including adjustable preload and rebound damping), steering head bearing service, wheel bearing maintenance.
Braking System:
Front and rear disc brake service, hydraulic system bleeding, pad replacement, caliper maintenance.
Body Work Frame:
Fairings, seat, fuel tank, fenders, frame inspection, and mounting hardware.
Intake Exhaust:
Airbox, air filter service, exhaust system components, and gasket replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, tire pressure checks, brake system inspection, air filter cleaning/replacement, spark plug replacement.
Engine Repair:
Engine removal and installation, top-end rebuild (cylinder head, piston, rings), valve clearance adjustment, component overhaul.
Fuel System Repair:
Fuel injector cleaning/replacement, throttle body service, fuel pump diagnosis.
Transmission Drivetrain Repair:
Clutch adjustment and replacement, gearbox component inspection and repair, final drive chain and sprocket replacement.
Electrical Troubleshooting:
Systematic diagnosis of electrical faults using wiring diagrams and specified test procedures.
Suspension Fork Repair:
Fork oil change, seal replacement, internal component servicing.
Rear Shock Repair:
Shock absorber servicing, adjustment procedures.
Brake System Repair:
Brake fluid flush and bleed, caliper and master cylinder overhaul, pad and rotor replacement.
Special Tool Usage:
Identification and use of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and routine checks to advanced engine and electrical system diagnostics and repairs. Suitable for both amateur and professional mechanics.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Searchable:
Likely searchable due to PDF format, but depends on original scanning/creation.
Print Quality
Print Quality:
Downloadable PDF, print quality determined by user's printer.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Access
Access Method:
Instant download after payment.
Licensing
Protection Policy:
Lifetime Protection Policy for lost or damaged downloads.
โš™๏ธ Engine Specifications
Primary Engine
Engine Displacement:
249 cc
Engine Configuration:
Single-cylinder, 4-stroke
Valve Train:
DOHC, 4 valves
Cooling System:
Liquid-cooled
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Fueling System:
Fuel Injection (EFI)
Performance
Horsepower Approx:
Approx. 28-30 HP (actual figures may vary slightly by market and tuning)
Torque Approx:
Approx. 17-18 lb-ft (actual figures may vary slightly by market and tuning)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication System
Oil Capacity With Filter:
1.6 L (1.7 US qt)
Recommended Oil Viscosity:
SAE 10W-40 (refer to manual for seasonal variations)
Recommended Oil Standard:
JASO MA or MA2
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain, 520 O-ring type
๐Ÿ“ Dimensions
Exterior
Length Klx250S:
2,235 mm (87.9 in)
Width Klx250S:
820 mm (32.3 in)
Height Klx250S:
1,205 mm (47.4 in)
Wheelbase Klx250S:
1,435 mm (56.5 in)
Weights
Curb Weight Klx250S:
Approx. 135 kg (298 lbs)
Fuel Capacity:
7.7 L (2.0 US gal)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically subject to the same crash test ratings as automobiles. Safety is inherent in rider skill and adherence to traffic laws.
Active Features
Braking System:
Front: 250 mm petal disc with dual-piston caliper. Rear: 240 mm petal disc with single-piston caliper. ABS was not standard on this model year.
Passive Features
Lighting:
Halogen headlight, LED tail light, front and rear turn signals.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster featuring speedometer, tachometer, odometer, trip meters, clock, fuel gauge, and indicator lights.
Driver Assistance
ABS:
Not equipped with ABS as standard on the 2009 models.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity features typical of modern motorcycles.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for precise intervals).
Air Filter Service:
Every 6,000 km (3,700 miles) or annually. Clean and re-oil if necessary.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 24 months.
Valve Clearance Check:
Every 12,000 km (7,500 miles) or 24 months.
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil:
API SG, SH, SJ or higher, ILSAC GF-2 or higher, SAE 10W-40
Coolant:
High-quality ethylene glycol-based antifreeze coolant mixed 50/50 with distilled water. Kawasaki Coolant or equivalent.
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets are typical wear items. Fuel pump reliability can be a consideration on high-mileage units.
Electrical Gremlins:
While generally reliable, electrical connectors can corrode in wet environments, potentially leading to intermittent issues. Proper maintenance of the electrical system is key.
Tire Sizes
Front Tire Size Klx250S:
80/100-21 M/C 51P
Rear Tire Size Klx250S:
100/100-18 M/C 59P
Front Tire Size Klx250Sf:
110/70-17 M/C 54S
Rear Tire Size Klx250Sf:
130/70-17 M/C 62S
๐Ÿ“š Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for building high-performance and reliable motorcycles across various categories, from sportbikes to cruisers and off-road machines.
Model Evolution
Klx Lineage:
The KLX series has a history of offering capable off-road and dual-sport motorcycles. The KLX250S specifically evolved from earlier models, incorporating fuel injection and updated styling and suspension for improved performance and usability.
Production
Klx250S Sf Production Years:
The KLX250S was in production for many years, with significant updates including the introduction of fuel injection around 2006-2007. The KLX250SF was introduced as a variant for the US market.
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognition:
The KLX250S has historically been well-regarded by motorcycle publications for its versatility, affordability, and capable performance in its class, often cited as a good entry-level dual-sport.
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