This manual covers the 2009 Trail Blazer Boss 330, a versatile performance utility ATV designed for recreational off-road riding. Engineered for reliability and durability, the Trail Blazer series offers a blend of sporty handling and practical utility. This particular model, with its 330cc air-cooled engine and On-Demand All-Wheel Drive system, is well-suited for various terrains and tasks, reflecting extensive experience in manufacturing high-quality recreational vehicles. Its robust construction and thoughtful design make it a capable companion for both work and play in challenging environments. This comprehensive Service Repair Workshop Manual provides detailed guidance for maintaining and repairing your 2009 Trail Blazer Boss 330. It encompasses a wide range of critical systems, including general information, maintenance schedules, engine, fuel system, body, steering, suspension, clutch, final drive, transmission, brakes, and electrical systems, complete with wiring diagrams. The manual details routine maintenance, inspection, troubleshooting, diagnostics, disassembly, assembly, and component replacement procedures at a factory level, enabling owners and technicians to perform effective upkeep and repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Trail Blazer Boss 330 Year: 2009 Chassis Code: A09CB33FA Model Variant: Boss Codes Vin Character Engine Type: B 👋 Introduction Market Position Category: Performance Utility ATV Competitive Analysis Competitors 2009: Yamaha Wolverine 350, Arctic Cat 300 DVX, Suzuki Eiger 400 Key Features Vehicle Purpose: Versatile utility and recreational off-road riding Manual Value Proposition: Enables DIY maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Covered Models: 2009 Polaris Trail Blazer 330, 2009 Polaris Trail Boss 330 Page Count Estimated Page Count: High (detailed factory content) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems: General Information, Maintenance, Engine, Fuel System/Carburetion, Body, Steering, Suspension, Clutch, Final Drive, Transmission, Brakes, Electrical, Wire Diagram Procedures Included Procedures: Routine maintenance, inspection, troubleshooting, diagnostics, disassembly, assembly, repair, component replacement, wiring diagnostics Technical Depth Depth: Comprehensive Factory Level (from basic checks to major overhauls) 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-Valve, Air-Cooled Engine Displacement: 330 cc (20.1 ci) Bore X Stroke: 76 mm x 72 mm (2.99 in x 2.83 in) Compression Ratio: 9.2:1 Ignition: CDI Starting System: Electric Start Performance Horsepower Estimated: 17.8 hp @ 6000 rpm (approx.) Torque Estimated: 20.6 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Mikuni VM32SS Carburetor Fuel Type: Unleaded Gasoline (87 Octane minimum) Fuel Tank Capacity: 3.0 US gal (11.4 L) Carburetor Idle Speed: 1400 ± 100 RPM 🔧 Transmission Standard Type: Automatic Polaris Variable Transmission (PVT) Drive System: 2WD/AWD (On-Demand) Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant Features Gear Selection: High, Low, Neutral, Reverse 📐 Dimensions Exterior Length: 76 in (193 cm) Width: 44 in (111.8 cm) Height: 42 in (106.7 cm) Weights Dry Weight: 555 lbs (251.7 kg) Ground Clearance: 4.4 in (11.2 cm) Wheelbase: 49.5 in (125.7 cm) Cargo Rack Capacity Front: 90 lbs (41 kg) Rack Capacity Rear: 180 lbs (82 kg) Towing Capacity: 1500 lbs (680 kg) 🛡️ Safety Features Ratings Atv Safety Classification: Utility/Recreational ATV (Not for use on public roads unless specifically modified and permitted) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Parking Brake: Drum Brake integrated with transmission Passive Features Lighting: Dual Halogen Headlights, Single Taillight/Brake Light Tires: Front: AT22x7-10, Rear: AT22x10-10 (Tread pattern specific to model variant) 💡 Technology Features Infotainment Instrumentation: Digital/Analog combination meter (Speedometer, Odometer, Tripmeter, Tachometer, Fuel Gauge, 4WD Indicator, High Gear/Low Gear Indicators, Neutral Indicator, Reverse Indicator, Oil Temp Warning) Driver Assistance Aids: On-Demand AWD system for improved traction Connectivity Features: N/A (Focus on mechanical and operational systems) 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or annually (whichever comes first) Air Filter Cleaning: Every 50 hours or as needed based on conditions Spark Plug Replacement: Every 200 hours or annually Valve Adjustment: Every 200 hours Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (Polaris recommends specific viscosity based on ambient temperature) Engine Oil Capacity: 1.8 US qt (1.7 L) with filter change Gearcase Lubricant: Polaris AGL Synthetic Gearcase Lubricant Gearcase Lubricant Capacity: 12 US oz (355 mL) Coolant Type: N/A (Air-Cooled) Known Issues Common Wear Items: Drive belts (PVT), brake pads, suspension bushings, tie rod ends Potential Problems: Carburetor tuning, starter solenoid issues, occasional electrical connector corrosion 📚 Vehicle History Brand Heritage Manufacturer History: Polaris Industries Inc. has a long history of manufacturing recreational vehicles, including snowmobiles, ATVs, and side-by-sides. Model Evolution Trail Blazer Lineage: The Trail Blazer series has been a staple in Polaris' ATV lineup, known for its sporty handling and utility...