🏷️ Basic Information Identification Make: Ski-Doo Model: Expedition TUV Year: 2009 Product Name: Ski Doo Expedition Tuv 600 Ho Sdi Snowmobiles 2009 Full Service Repair Manual Generation Generation Identifier: 2009 Model Year Expedition TUV Codes Engine Code: 600 HO SDI 👋 Introduction Market Position Segment: Utility Snowmobile Target User: Designed for recreational users, hunters, trappers, and those requiring a versatile, robust snowmobile for work or exploration in challenging terrain. Competitive Analysis Key Competitors: Other utility-focused snowmobiles from manufacturers like Polaris (e.g., RMK series), Arctic Cat (e.g., Bearcat series), and Yamaha (e.g., VK series). Key Features Versatility: Emphasizes its role as a multi-purpose vehicle capable of hauling, towing, and comfortable riding in various conditions. Engine Technology: Features the Rotax 600 HO (High Output) SDI engine, known for its fuel efficiency and reliable power delivery. 📋 Manual Details Coverage Areas Primary Coverage: Ski-Doo Expedition TUV 600 HO SDI Snowmobiles Model Year Coverage: 2009 Page Count Estimated Page Count: Extensive (Full Service Repair Manual - exact count not provided, but implies comprehensive coverage) Manual Type Type: Full Service Repair Manual Language Language: English Format Format: Digital (Likely PDF, implied by 'Full' and common sales of service manuals) 📖 Manual Coverage Systems Covered Engine System: Detailed diagnosis, repair, and overhaul of the 600 HO SDI engine. Fuel System: Service and troubleshooting for the SDI (Sequential Direct Injection) fuel system, including fuel pump, injectors, and pressure regulator. Ignition System: Diagnosis and repair of the electronic ignition system. Cooling System: Maintenance and repair of the liquid cooling system, including radiator, thermostat, and water pump. Exhaust System: Inspection and repair of the exhaust manifold, muffler, and related components. Drivetrain: Comprehensive coverage of the CVT (Continuously Variable Transmission), drive clutch, driven clutch, chaincase, and track system. Suspension System: Front and rear suspension component inspection, adjustment, and repair, including shocks, A-arms, and trailing arms. Steering System: Diagnosis and repair of the steering mechanism, including tie rods, spindles, and handlebars. Braking System: Service and repair of the hydraulic braking system, including caliper, master cylinder, brake lines, and pads. Electrical System: Detailed schematics, troubleshooting, and repair procedures for the entire electrical system, including lighting, battery, starter, alternator, and ECU. Bodywork: Procedures for body panel removal, installation, and repair. Towing And Payload: Specifications and guidelines for towing and payload capacity relevant to the Expedition TUV model. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, spark plug replacement, track tension adjustment, and general inspection procedures. Troubleshooting: Systematic diagnostic charts and procedures for identifying and resolving common and uncommon issues. Repair Procedures: Step-by-step instructions for component disassembly, repair, reassembly, and calibration. Engine Rebuild: Complete procedures for engine teardown, inspection of internal components, and rebuilding. Transmission Overhaul: Detailed steps for CVT disassembly, clutch service, and chaincase maintenance. Electrical Diagnostics: Wire-by-wire troubleshooting, testing of sensors, actuators, and control modules. Suspension Alignment And Adjustment: Procedures for adjusting ski stance and alignment, and servicing suspension components. Hydraulic System Bleeding: Brake system bleeding procedures. Special Tools Usage: Identification and application of specialized tools required for various repair tasks. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full engine and component overhauls). Diagnostic Capability: Advanced diagnostic procedures, including interpretation of diagnostic codes and system behavior. Rebuild Information: Detailed specifications and tolerances for component rebuilding. 📊 Manual Specifications File Format Format: Likely PDF (Digital format for widespread accessibility). Searchability: Typically searchable text within PDF format, allowing for quick information retrieval. Print Quality Print Readability: Designed for clear reading and printing of diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Rotax Engine Type: 2-stroke Engine Configuration: Parallel-twin Displacement: 597.1 cc (36.45 cu in) Bore X Stroke: 73 mm x 72 mm (2.87 in x 2.83 in) Cooling System: Liquid-cooled Carburetion: Electronic Throttle Control (ETC) with Intuitive Response (IR) technology, mated to SDI (Sequential Direct Injection) Horsepower Rating: Approximately 110-115 hp (exact figure may vary slightly based on internal specs) Torque Rating: Not typically published as a single figure for this engine, but designed for strong mid-range pulling power. Performance Power Delivery: Emphasis on strong, consistent torque for pulling and utility tasks. Fuel System Injection Type: Rotax Electronic Direct Injection (SDI) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Oil System: 2-stroke oil injection system (Oil reservoir for premix) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Arctic Drive System Drive Clutch: Adventra 2009 specific, likely with specific calibration for the Expedition TUV Driven Clutch: Adventra 2009 specific, likely with specific calibration for the Expedition TUV Gear Reduction: Chaincase with selectable forward, neutral, and reverse gears. Features Engagement: Smooth engagement at low RPMs, optimized for towing and low-speed maneuvering. 📐 Dimensions Exterior Overall Length: Not explicitly stated, but typical for its class (likely around 110-120 inches) Overall Width: Not explicitly stated, but...