🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2009 Codes Chassis Code: P2X 👋 Introduction Market Position Target Audience: Do-it-yourselfer and experienced mechanic Key Features Content Highlight: Hundreds of photos and illustrations, notes, cautions, and warnings Value Proposition Benefit: Inexpensive way to keep vehicle working properly, guides through each service and repair procedure Competitive Analysis Competitors: Competes with luxury sport sedans like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class, offering a blend of performance, safety, and comfort. 📋 Manual Details Coverage Areas Covered Trims: All Styles Covered Page Count Estimated Pages: Hundreds (printable) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Service/Repair, Engine Control System, Fuel Injection, Fuel System, Cooling System Drivetrain: Transmission Service/Repair, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical: Electrical System, Wiring Diagram Comfort: Heater/Air Conditioner Safety: Restraint System Interior: Interior Emissions: Emission System Lighting: Implied coverage within Electrical System and Wiring Diagrams for headlights, taillights, interior lighting, etc. Exhaust: Likely covered under Engine Service/Repair or Emission System, detailing components like catalytic converters and mufflers. Wheels Tires: Often included in suspension or general maintenance sections, with specifications for wheel torque and tire pressure. Climate Control: Coverage of the HVAC system, including A/C compressor, refrigerant charging, heater core, and blower motor. Body Panels: Chassis/Body section will cover body panel removal and installation, door mechanisms, and glass replacement. Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics: Troubleshooting, Electrical System Diagnosis Repair: Complete Disassembly and Reassembly Procedures Component Replacement: Covers replacement of all major components across all systems, from spark plugs to suspension arms. Diagnostics Troubleshooting: Detailed troubleshooting guides and flowcharts for identifying and rectifying common and uncommon faults. Alignment Specifications: Wheel alignment specifications for front and rear suspension will be included, critical for tire wear and handling. Diagnostics Electrical: Detailed troubleshooting flowcharts and component testing procedures for the entire electrical system, including CAN bus communication. Emission Controls: Diagnosis and repair of the emission control system, including O2 sensors, catalytic converter, and EVAP system. Recalls Tsbs: While not explicitly stated as 'recalls/TSBs', a comprehensive factory manual often includes information critical to addressing common service bulletins or known issues. Technical Depth Depth: In-depth, professional quality, step-by-step instructions, detailed substeps Diagnostic Tools: Implies use of Volvo's diagnostic tools (e.g., VIDA) for advanced diagnostics and software updates, with procedures for interpreting fault codes. 📊 Manual Specifications File Format Format: PDF Searchability: PDF format typically allows for text search functionality, enabling quick retrieval of specific information. Print Quality Printability: Printable without restriction (entire manual or selected pages) Binding Type Binding: Digital (Downloadable) Paper Type Media: Digital Download (can be burned to CD-ROM) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options Covered: Implied coverage of all engine variants for the 2009 S60, including T6 and base models. Common Engines 2009 S60: 2.5L Turbocharged Inline-5 (e.g., T5, T6), 3.0L Turbocharged Inline-6 (T6). Performance Engine Details Provided: The manual covers engine service and repair, suggesting detailed specifications for horsepower, torque, and performance parameters for the specific engines offered in the 2009 S60. Fuel System Fuel System Coverage: Detailed coverage of Fuel Injection and Fuel System, indicating specifications for fuel pressure, injector data, fuel pump operation, and component testing. 🔧 Transmission Standard Transmission Coverage: The manual explicitly states 'Transmission Service/Repair', implying detailed procedures for automatic and potentially manual transmissions offered in the 2009 S60. Standard Transmission Type: Likely Geartronic (automatic) with manual shifting mode. Optional Transmission Types: Likely includes details for both front-wheel drive and all-wheel drive (AWD) variants if offered with different transmissions. Features Transmission Procedures: Expect detailed procedures for fluid changes, filter replacement, torque converter service, valve body diagnostics, and potential rebuild procedures. 📐 Dimensions Exterior Body Styles: Volvo S60 (sedan) Length: Approximately 180-181 inches. Width: Approximately 71 inches. Height: Approximately 57 inches. Weights Curb Weight Range: Typically ranges from approximately 3,300 to 3,600 lbs depending on engine and drivetrain configuration. 🛡️ Safety Features Ratings Safety Test Results: The manual's coverage of the Restraint System suggests detailed information on airbags, seatbelts, and their associated control modules, implying comprehensive safety system repairability. IIHS Ratings General: The first-generation S60 typically earned good ratings in IIHS crash tests, particularly in front and side impacts. Active Features Active Safety Systems: Likely includes details on ABS, Traction Control (TRACS), and Electronic Stability Control (ESC) systems as part of the Brake and Electrical System coverage. Passive Features Passive Safety Systems: Extensive coverage of the Restraint System, including airbag deployment logic, sensor calibration, and pre-tensioner service. 💡 Technology Features Infotainment Audio Systems: While not explicitly detailed as an 'infotainment' section, the 'Interior' and 'Electrical System' coverage might touch upon audio system components, diagnostics, and potential repair. Navigation System: Optional navigation systems available, with diagnostic procedures for the unit and associated components. Driver Assistance...
Implied coverage within Electrical System and Wiring Diagrams for headlights, taillights, interior lighting, etc.
Exhaust:
Likely covered under Engine Service/Repair or Emission System, detailing components like catalytic converters and mufflers.
Wheels Tires:
Often included in suspension or general maintenance sections, with specifications for wheel torque and tire pressure.
Climate Control:
Coverage of the HVAC system, including A/C compressor, refrigerant charging, heater core, and blower motor.
Body Panels:
Chassis/Body section will cover body panel removal and installation, door mechanisms, and glass replacement.
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting, Electrical System Diagnosis
Repair:
Complete Disassembly and Reassembly Procedures
Component Replacement:
Covers replacement of all major components across all systems, from spark plugs to suspension arms.
Diagnostics Troubleshooting:
Detailed troubleshooting guides and flowcharts for identifying and rectifying common and uncommon faults.
Alignment Specifications:
Wheel alignment specifications for front and rear suspension will be included, critical for tire wear and handling.
Diagnostics Electrical:
Detailed troubleshooting flowcharts and component testing procedures for the entire electrical system, including CAN bus communication.
Emission Controls:
Diagnosis and repair of the emission control system, including O2 sensors, catalytic converter, and EVAP system.
Recalls Tsbs:
While not explicitly stated as 'recalls/TSBs', a comprehensive factory manual often includes information critical to addressing common service bulletins or known issues.
Technical Depth
Depth:
In-depth, professional quality, step-by-step instructions, detailed substeps
Diagnostic Tools:
Implies use of Volvo's diagnostic tools (e.g., VIDA) for advanced diagnostics and software updates, with procedures for interpreting fault codes.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
PDF format typically allows for text search functionality, enabling quick retrieval of specific information.
Print Quality
Printability:
Printable without restriction (entire manual or selected pages)
Binding Type
Binding:
Digital (Downloadable)
Paper Type
Media:
Digital Download (can be burned to CD-ROM)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Implied coverage of all engine variants for the 2009 S60, including T6 and base models.
The manual covers engine service and repair, suggesting detailed specifications for horsepower, torque, and performance parameters for the specific engines offered in the 2009 S60.
Fuel System
Fuel System Coverage:
Detailed coverage of Fuel Injection and Fuel System, indicating specifications for fuel pressure, injector data, fuel pump operation, and component testing.
🔧 Transmission
Standard
Transmission Coverage:
The manual explicitly states 'Transmission Service/Repair', implying detailed procedures for automatic and potentially manual transmissions offered in the 2009 S60.
Standard Transmission Type:
Likely Geartronic (automatic) with manual shifting mode.
Optional
Transmission Types:
Likely includes details for both front-wheel drive and all-wheel drive (AWD) variants if offered with different transmissions.
Features
Transmission Procedures:
Expect detailed procedures for fluid changes, filter replacement, torque converter service, valve body diagnostics, and potential rebuild procedures.
📐 Dimensions
Exterior
Body Styles:
Volvo S60 (sedan)
Length:
Approximately 180-181 inches.
Width:
Approximately 71 inches.
Height:
Approximately 57 inches.
Weights
Curb Weight Range:
Typically ranges from approximately 3,300 to 3,600 lbs depending on engine and drivetrain configuration.
🛡️ Safety Features
Ratings
Safety Test Results:
The manual's coverage of the Restraint System suggests detailed information on airbags, seatbelts, and their associated control modules, implying comprehensive safety system repairability.
IIHS Ratings General:
The first-generation S60 typically earned good ratings in IIHS crash tests, particularly in front and side impacts.
Active Features
Active Safety Systems:
Likely includes details on ABS, Traction Control (TRACS), and Electronic Stability Control (ESC) systems as part of the Brake and Electrical System coverage.
Passive Features
Passive Safety Systems:
Extensive coverage of the Restraint System, including airbag deployment logic, sensor calibration, and pre-tensioner service.
💡 Technology Features
Infotainment
Audio Systems:
While not explicitly detailed as an 'infotainment' section, the 'Interior' and 'Electrical System' coverage might touch upon audio system components, diagnostics, and potential repair.
Navigation System:
Optional navigation systems available, with diagnostic procedures for the unit and associated components.
Driver Assistance
Advanced Features:
The manual will detail the operation and diagnostics of systems like ABS, Traction Control, and Electronic Stability Control (ESC).
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature, crucial for understanding and diagnosing the vehicle's electrical and electronic systems, including communication networks.
🔧 Maintenance
Service Intervals
General Maintenance Schedule:
The manual's 'General Maintenance' and 'Periodic Lubrication' sections will detail recommended intervals for oil changes, filter replacements, fluid checks, and other routine services.
Timing Belt Replacement:
For non-interference engines, interval may be higher; for interference engines, crucial to replace around 60,000-100,000 miles or per manual recommendation.
Fluid Specifications
Engine Oil Type:
Likely specifies Volvo's approved synthetic engine oils meeting specific viscosity grades (e.g., 0W-30 or 5W-30) and API/ACEA classifications.
Coolant Type:
Expect specifications for Volvo's long-life coolant (e.g., G48 or similar) and the correct mixing ratio with distilled water.
Transmission Fluid Type:
Details on specific automatic transmission fluids (ATF) approved by Volvo for the various transmission units used in the 2009 S60.
Brake Fluid Type:
Likely DOT 3 or DOT 4 brake fluid, requiring specific change intervals.
Power Steering Fluid Type:
Specific Volvo power steering fluid or equivalent, with procedures for flushing and bleeding.
Known Issues
Common Wear Items:
The troubleshooting sections would indirectly address common issues like ignition coil failures, ABS sensor problems, or minor oil leaks typical of the P2 platform.
Common Electrical Faults:
Issues related to ABS modules, CEM (Central Electronic Module), and various sensors are often addressed in comprehensive manuals.
Common Engine Issues:
Turbocharger issues, PCV system blockages, and ignition coil failures can be common on turbocharged Volvos of this era.
📚 Vehicle History
Brand Heritage
Volvo Reputation:
Volvo is renowned for its commitment to safety and durability, a legacy that is reflected in the engineering of the S60.
Model Evolution
S60 Generation:
The 2009 S60 belongs to the first generation (P2 platform), known for its distinctive Scandinavian design and focus on driver comfort and safety.
Platform Name:
P2 platform, shared with other Volvo models like the V70 and XC70.
Production
Manufacturing Locations:
Primarily manufactured in Belgium and Sweden.
🏆 Awards & Recognition
Recognitions
Safety Awards History:
Volvo consistently receives accolades for safety, and the S60 likely benefited from this brand-wide reputation, with numerous safety awards claimed by the model range over its lifecycle.