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2009 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 / SE Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Model Codes: YFM700R, YFM700RP 👋 Introduction Market Position Positioning: The Yamaha Raptor 700/SE is a high-performance sport ATV, renowned for its powerful engine and agile handling, targeting experienced riders and competitive use. Competitive Analysis Competitors: Competes with models like the Suzuki LT-R450, Honda TRX450R, and Can-Am DS450. Key Features Engine Power: Class-leading torque and horsepower from its 686cc engine. Handling: Advanced long-travel suspension and adjustable components for superior off-road performance. Chassis: Lightweight and rigid chassis design for optimal handling and rider control. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, Maintenance, and Overhaul Specific Models Covered: 2009 Yamaha Raptor 700 (YFM700R) and 2009 Yamaha Raptor 700 SE (YFM700RP) Page Count Estimated Pages: Approximately 500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, and repair of the 686cc liquid-cooled 4-stroke SOHC engine. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, fuel filter, injectors, and fuel tank inspection/service. Transmission: 5-speed manual transmission with reverse, clutch operation, gear inspection, and lubrication. Drivetrain: Final drive system, chain adjustment, sprocket inspection, and axle maintenance. Cooling System: Radiator, cooling fan, coolant specifications, flushing procedures, and thermostat service. Electrical System: Ignition system, starter motor, battery specifications, charging system (stator, regulator/rectifier), lighting, and wiring diagrams. Suspension: Front and rear suspension systems, shock absorber adjustment, fork seal replacement, and linkage maintenance. Brakes: Hydraulic disc brake system (front and rear), brake fluid specifications, bleeding procedures, pad replacement, and caliper service. Steering: Steering column, tie rods, knuckle inspection, and bearing service. Chassis And Frame: Frame inspection, welding integrity, and component mounting. Bodywork: Fender, plastics, seat, and handle grip replacement/service. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, and general upkeep. Troubleshooting: Diagnostic procedures for common issues, fault finding charts, and symptom-based solutions. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Overhaul: Detailed procedures for complete engine and transmission rebuilds. Technical Specifications: Torque specifications, clearances, fluid capacities, and electrical resistance values. Technical Depth Depth: Comprehensive. Covers everything from basic fluid checks to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable, allowing for quick retrieval of information. Print Quality Quality: Computer-generated, not a scanned image, ensuring high clarity of text and diagrams. Zoom Capability: Fully zoomable for detailed examination of images and text. Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, 4-stroke, SOHC, 4-valve, fuel-injected engine. Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Carburetion: Mikuni 44mm throttle body with sub-throttle valve (utilizes EFI) Ignition: TCI (Transistor Controlled Ignition) with digital advance Starting System: Electric Performance Horsepower Estimate: Approximately 45-50 HP (manufacturer not specifying exact figures, typical for class) Torque Estimate: Strong mid-range torque characteristic of the 686cc mill. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with YCC-T (Yamaha Chip Controlled Throttle) Fuel Type: Unleaded gasoline, 87 octane minimum Maintenance Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compatible Oil Capacity With Filter: 3.20 US qt (3.0 L) 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed with reverse Clutch: Wet, multi-disc, manual Features Gear Ratios: Detailed gear ratios for all 5 speeds and reverse are provided in the manual. Maintenance Transmission Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compatible Transmission Oil Capacity: 0.80 US qt (0.76 L) 📐 Dimensions Exterior Overall Length: 72.1 in (1830 mm) Overall Width: 42.1 in (1070 mm) Overall Height: 43.7 in (1110 mm) Seat Height: 32.5 in (825 mm) Wheelbase: 50.4 in (1280 mm) Weights Wet Weight: 421 lbs (191 kg) (SE models may vary slightly) Fuel Capacity: 3.8 US gal (14.5 L) 🛡️ Safety Features Ratings Safety Standards: Designed to meet ANSI/SVIA standards. Active Features Brakes: Dual hydraulic disc front brakes, Single hydraulic disc rear brake with parking brake mechanism. Tires: Front: AT21x7-10, Rear: AT20x10-9 (specific sizes may vary by SE trim) Passive Features Hand Guards: Standard handguards for protection from debris and elements. Kill Switch: Easy-access engine kill switch and tether cord capability. 💡 Technology Features Infotainment Infotainment System: Not applicable for this performance-oriented ATV. Driver Assistance Driver Assistance Features: YCC-T (Yamaha Chip Controlled Throttle) enhances throttle response and control. Connectivity Connectivity Features: Not applicable for this performance-oriented ATV. 🔧 Maintenance Service Intervals Engine Oil Change: Every 600 miles (1000 km) or 6 months. Air Filter Cleaning: Every 300 miles (500 km) or as needed based on conditions; replacement every 1200 miles (2000 km). Spark Plug Inspection: Every 600 miles (1000 km). Valve Clearance Check: Every 600...
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2009 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700 / SE
Year:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Model Codes:
YFM700R, YFM700RP
👋 Introduction
Market Position
Positioning:
The Yamaha Raptor 700/SE is a high-performance sport ATV, renowned for its powerful engine and agile handling, targeting experienced riders and competitive use.
Competitive Analysis
Competitors:
Competes with models like the Suzuki LT-R450, Honda TRX450R, and Can-Am DS450.
Key Features
Engine Power:
Class-leading torque and horsepower from its 686cc engine.
Handling:
Advanced long-travel suspension and adjustable components for superior off-road performance.
Chassis:
Lightweight and rigid chassis design for optimal handling and rider control.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, Maintenance, and Overhaul
Specific Models Covered:
2009 Yamaha Raptor 700 (YFM700R) and 2009 Yamaha Raptor 700 SE (YFM700RP)
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, and repair of the 686cc liquid-cooled 4-stroke SOHC engine.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, fuel filter, injectors, and fuel tank inspection/service.
Transmission:
5-speed manual transmission with reverse, clutch operation, gear inspection, and lubrication.
Drivetrain:
Final drive system, chain adjustment, sprocket inspection, and axle maintenance.
Cooling System:
Radiator, cooling fan, coolant specifications, flushing procedures, and thermostat service.
Electrical System:
Ignition system, starter motor, battery specifications, charging system (stator, regulator/rectifier), lighting, and wiring diagrams.
Suspension:
Front and rear suspension systems, shock absorber adjustment, fork seal replacement, and linkage maintenance.
Brakes:
Hydraulic disc brake system (front and rear), brake fluid specifications, bleeding procedures, pad replacement, and caliper service.
Steering:
Steering column, tie rods, knuckle inspection, and bearing service.
Chassis And Frame:
Frame inspection, welding integrity, and component mounting.
Bodywork:
Fender, plastics, seat, and handle grip replacement/service.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, and general upkeep.
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, and symptom-based solutions.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Overhaul:
Detailed procedures for complete engine and transmission rebuilds.
Technical Specifications:
Torque specifications, clearances, fluid capacities, and electrical resistance values.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid checks to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable, allowing for quick retrieval of information.
Print Quality
Quality:
Computer-generated, not a scanned image, ensuring high clarity of text and diagrams.
Zoom Capability:
Fully zoomable for detailed examination of images and text.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, 4-stroke, SOHC, 4-valve, fuel-injected engine.
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Carburetion:
Mikuni 44mm throttle body with sub-throttle valve (utilizes EFI)
Ignition:
TCI (Transistor Controlled Ignition) with digital advance
Starting System:
Electric
Performance
Horsepower Estimate:
Approximately 45-50 HP (manufacturer not specifying exact figures, typical for class)
Torque Estimate:
Strong mid-range torque characteristic of the 686cc mill.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with YCC-T (Yamaha Chip Controlled Throttle)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Maintenance
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compatible
Oil Capacity With Filter:
3.20 US qt (3.0 L)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 5-speed with reverse
Clutch:
Wet, multi-disc, manual
Features
Gear Ratios:
Detailed gear ratios for all 5 speeds and reverse are provided in the manual.
Maintenance
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compatible
Transmission Oil Capacity:
0.80 US qt (0.76 L)
📐 Dimensions
Exterior
Overall Length:
72.1 in (1830 mm)
Overall Width:
42.1 in (1070 mm)
Overall Height:
43.7 in (1110 mm)
Seat Height:
32.5 in (825 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Wet Weight:
421 lbs (191 kg) (SE models may vary slightly)
Fuel Capacity:
3.8 US gal (14.5 L)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI/SVIA standards.
Active Features
Brakes:
Dual hydraulic disc front brakes, Single hydraulic disc rear brake with parking brake mechanism.
Tires:
Front: AT21x7-10, Rear: AT20x10-9 (specific sizes may vary by SE trim)
Passive Features
Hand Guards:
Standard handguards for protection from debris and elements.
Kill Switch:
Easy-access engine kill switch and tether cord capability.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this performance-oriented ATV.
Driver Assistance
Driver Assistance Features:
YCC-T (Yamaha Chip Controlled Throttle) enhances throttle response and control.
Connectivity
Connectivity Features:
Not applicable for this performance-oriented ATV.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles (1000 km) or 6 months.
Air Filter Cleaning:
Every 300 miles (500 km) or as needed based on conditions; replacement every 1200 miles (2000 km).
Spark Plug Inspection:
Every 600 miles (1000 km).
Valve Clearance Check:
Every 600 miles (1000 km) or 12 months.
Fluid Specifications
Coolant Type:
High-quality motorcycle-specific engine coolant (ethylene glycol based, 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, tie rod ends, and chain/sprockets are common wear items.
Potential Issues:
Potential for radiator hose leaks under extreme stress, clutch wear with aggressive riding, and EFI sensor calibration. Manual provides diagnostic steps for these.
Part Numbers
Oil Filter Part Number:
5YP-13440-00-00 (Verify with specific VIN)
Air Filter Part Number:
5FU-14451-00-00 (Verify with specific VIN)
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing durable and high-performance ATVs, with the Raptor lineage being a cornerstone of their sport ATV offerings.
Model Evolution
Raptor Lineage:
The Raptor 700, introduced in 2006, evolved from the popular Raptor 660R and YZF-R6 based technology, offering a significant upgrade in power and features.
Production
Manufacturing Location:
Primarily manufactured in the United States (Yamaha Motor Manufacturing Corporation of America - YMMC).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Raptor 700 has consistently received praise from ATV enthusiasts and media for its power, handling, and reliability, solidifying its status as a class leader.
Ratings
Performance Ratings:
Highly rated for its performance in motocross, desert racing, and recreational trail riding.
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