The Versys KLE650, produced for the 2010 and 2011 model years, is a versatile sport-touring motorcycle designed to excel in a variety of riding conditions, from daily commuting to long-distance touring. Built upon a shared parallel-twin engine platform, it offers a balanced blend of performance and practicality, featuring a robust chassis, adjustable suspension, and an adjustable windscreen for enhanced rider comfort. This model represents a commitment to engineering quality and reliability, providing a capable and enjoyable riding experience for a wide range of motorcyclists. This comprehensive workshop service manual provides in-depth technical guidance for the Versys KLE650 (2010-2011). Covering component-level repair and maintenance, the manual details everything from routine service intervals and fluid changes to complete engine overhauls, fuel system diagnostics, suspension adjustments, and electrical system troubleshooting. It is an essential resource for owners, mechanics, and technicians, offering step-by-step procedures, diagnostic charts, and technical specifications necessary for maintaining and repairing the vehicle effectively. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 Year: 2010, 2011 Codes Engine Code Prefix: ER650AE Chassis Code Prefix: KLE650C 👋 Introduction Market Position Vehicle Segment: Sport Touring Motorcycle Target Audience: Motorcyclists seeking versatility for commuting, touring, and spirited riding Competitive Analysis Key Competitors: Yamaha TDM900, Suzuki V-Strom 650, Honda NC700X (in later years), BMW F800GT Key Features Engine Platform: Shared parallel-twin engine with the ER-6n/f models Design Philosophy: Versatile chassis and suspension for diverse riding conditions, adjustable windscreen for comfort Manual Purpose: To provide comprehensive technical guidance for repair, maintenance, and diagnostics for owners and professional mechanics 📋 Manual Details Coverage Areas Primary Coverage: Kawasaki Versys KLE650 (2010-2011 models) Secondary Coverage: Component-level repair and maintenance for the specified model years Page Count Total Pages: 628 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, removal, installation, internal component repair (pistons, rings, valves, camshafts, crankshaft, lubrication, cooling systems) Fuel System: Fuel injection system (injectors, throttle body, fuel pump, fuel pressure regulator), fuel tank, lines Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission: Clutch operation, gearbox removal and installation, gear inspection, shift mechanism Suspension: Front fork (disassembly, assembly, oil levels, seals), rear shock absorber, linkage, swingarm maintenance Brakes: Front and rear brake systems, caliper service, pad replacement, master cylinder, brake fluid bleeding, ABS system (if applicable to specific trims) Electrical System: Wiring diagrams, lighting, battery, charging system (alternator, regulator/rectifier), starter system, fuses, relays, switches, ECU Cooling System: Radiator, fan, water pump, coolant replacement, thermostat Exhaust System: Exhaust pipe inspection, muffler replacement Frame And Bodywork: Frame inspection, fairings, body panel removal and installation, seat, fuel tank removal Wheels And Tires: Wheel bearing inspection, tire replacement, wheel balancing Controls: Throttle cable, clutch cable, brake lever, gear shift lever adjustment and replacement Procedures Included Maintenance: Regular maintenance tasks, service interval checks, lubrication points, fluid changes Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts, symptom-based diagnosis Repair: Detailed step-by-step repair procedures for all major vehicle components and systems Disassembly: Complete instructions for dismantling all parts of the motorcycle Assembly: Comprehensive guides for reassembling all vehicle components after repair or replacement Installation: Procedures for installing new or replacement parts and accessories Adjustment: Precise instructions for adjusting various systems like clutch, throttle, suspension, and brakes Special Tools: Identification and usage instructions for specialized tools required for specific repair operations Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis rebuilds Detail Level: Includes step-by-step instructions, pictorial diagrams, exploded views, and technical specifications 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable Resolution: High-resolution (suitable for clear printing) Binding Type Binding: Digital (PDF Download) Paper Type Paper Quality: N/A (Digital file) Compatibility Os Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader or compatible PDF viewer ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.4:1 Performance Claimed Horsepower: Approx. 72 hp @ 8,500 rpm (Varies slightly by market and specific tuning) Claimed Torque: Approx. 47 lb-ft @ 7,000 rpm (Varies slightly by market and specific tuning) Fuel System Fuel Delivery: Digital Fuel Injection with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline Lubrication Oil Type Spec: SAE 10W-40 API SG or SH, JASO MA Cooling System Cooling Medium: Ethylene Glycol based coolant 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc Final Drive: Sealed chain Features Gear Ratios: Specific ratios are detailed within the manual Transmission Oil Spec: Manual transmission oil (refer to manual for specific type and capacity) 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 840 mm (33.1 in) Height: 1,365 mm (53.7 in) Wheelbase: 1,415 mm (55.7 in) Weights Curb Weight: Approx. 211 kg (465 lbs) Fuel Capacity: 19 Liters (5.0...