🏷️ Basic Information Identification Make: Ford Model: Fusion Hybrid Year: 2010 Codes Platform: CD3 (Mazda 6 based) 👋 Introduction Market Position Segment: Mid-size Sedan, Hybrid Segment Competitive Analysis Key Competitors: Toyota Camry Hybrid, Honda Accord Hybrid, Hyundai Sonata Hybrid Key Features Powertrain Type: Full Hybrid (HEV) Body Style: 4-door Sedan 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global markets where Fusion Hybrid was sold Page Count Estimated Page Count: Approximately 2000+ pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Instructional Level: Dealer-level instructional guides suitable for professionals and amateurs. Language Language: English Format Digital Format: PDF Extractability: If a zip file, requires extraction using WinRAR or 7-Zip. 📖 Manual Coverage Systems Covered Powertrain: 2.5L Atkinson Cycle I4 Hybrid Engine, Hybrid Transaxle, Battery Management System Chassis: Front and Rear Suspensions, Steering System, Brake System (including regenerative braking) Electrical: Complete Electrical System, Wiring Diagrams, Lighting, Audio, HVAC Controls, Powertrain Control Module (PCM), Hybrid Control Module (HCM) Body: Bodywork, Chassis Frame, Doors, Glass, Interior Trim Heating Air Conditioning: HVAC system, including climate control, A/C compressor, and refrigerant handling. Wheels Tires: Tire pressure monitoring, wheel alignment, tire and wheel replacement. Drivetrain: Propeller shafts (if applicable to rear-drive components in hybrid system), front axle components. Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair: Engine Mechanical and Electrical Repair, Transmission Overhaul, Brake Component Replacement, Suspension and Steering Linkage Repair, HVAC Component Service Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs) interpretation, Component Testing Hybrid Specific Procedures: Hybrid battery diagnostics and service, high-voltage system safety precautions, hybrid transaxle service, regenerative braking system analysis. Technical Depth Depth: Comprehensive, including detailed component removal/installation, specifications, and diagnostic procedures. Schematics: Includes technical information and schematics (wiring diagrams, hydraulic schematics etc.). 📊 Manual Specifications File Format Compatibility: All Windows OS, Smartphones, Tablets with PDF reader Print Quality Printability: Fully printable, allowing users to print specific pages or the entire document. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Software Recommendation PDF Reader: Adobe PDF Reader recommended for optimal display of images and graphics. ⚙️ Engine Specifications Primary Engine Engine Type: 2.5L Atkinson Cycle I4 Hybrid Engine Performance System Horsepower: Approximately 175 hp (combined system output) Engine Torque: 136 lb-ft @ 4500 rpm (gasoline engine only) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Hybrid Component Electric Motor Type: Permanent Magnet Synchronous Motor Battery Type: Nickel-Metal Hydride (NiMH) Battery Voltage: 270-330V DC (nominal) 🔧 Transmission Standard Transmission Type: Electronic Continuously Variable Transmission (eCVT) integrated with hybrid system Optional Optional Transmission: N/A (Hybrid models are exclusively eCVT) Features Hybrid Modes: EV Mode, Hybrid Driving Mode, Regenerative Braking 📐 Dimensions Exterior Length: 190.6 inches Width: 72.9 inches Height: 57.1 inches Wheelbase: 107.4 inches Weights Curb Weight: Approximately 3700 - 3800 lbs Cargo Trunk Volume: Approximately 13.0 cu ft (compromised by hybrid battery) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for 2010 model year) IIHS Top Safety Pick: Yes (for 2010 model year) Active Features ABS: Standard Anti-lock Braking System Esc: Standard Electronic Stability Control (AdvanceTrac) Passive Features Airbags: Frontal, Side-curtain, and Front-seat Side Airbags 💡 Technology Features Infotainment Infotainment System Name: Ford SYNC (optional, depending on trim) Audio System: Standard AM/FM/CD with auxiliary input, optional premium sound systems Driver Assistance Cruise Control: Standard Adaptive Cruise Control (availability depends on trim/options) Parking Assistance: Optional Rear Parking Sensors Connectivity Bluetooth: Available with SYNC system Hybrid Features Dashboard Display: Dedicated hybrid information display showing energy flow, fuel economy, and EV mode status. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (synthetic blend recommended) Tire Rotation Interval: Every 7,500 miles Cabin Air Filter Replacement: Every 15,000 miles or 12 months Fluid Specifications Engine Oil Specification: SAE 5W-20 (Ford Recommended) Coolant Specification: Ford Super Coolant (VC-3DIL-B or equivalent) Brake Fluid Specification: DOT 3 Known Issues Common Wear Items: Brake pads, tires, front suspension components (control arms, ball joints), potentially hybrid battery degradation over very long term. Potential Hybrid System Concerns: While generally reliable, the hybrid battery is a high-voltage component requiring specialized diagnosis if issues arise. The eCVT system is robust but can require specific fluid changes as per manufacturer recommendations. 📚 Vehicle History Brand Heritage Ford Hybrid History: Ford's commitment to hybrid technology dates back to the Escape Hybrid, and the Fusion Hybrid was a significant expansion into the sedan market. Model Evolution First Generation: The 2010 Ford Fusion Hybrid was part of the first generation of the Ford Fusion, introduced as a new model for the 2006 model year, with the hybrid variant debuting for 2010. Production Manufacturing Location: Hermosillo, Mexico 🏆 Awards & Recognition Recognitions Green Car Of The Year: Not directly awarded, but praised for its fuel efficiency and environmental credentials. Ratings...