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Holden Cruze Complete Workshop Service Repair Manual 2010

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🏷️ Basic Information Identification Make: Holden Model: Cruze Year: 2010 Codes Internal Model Code: JG (Australian/New Zealand Market) Platform: GM Delta II Platform 👋 Introduction Market Position Segment: Compact Car (Small Family Car) Key Competitors: Toyota Corolla, Mazda 3, Ford Focus, Mitsubishi Lancer, Hyundai i30, Kia Cerato. Competitive Analysis Strengths: Often praised for its ride comfort, cabin space for its class, and strong safety features. Offered competitive pricing in its segment. Weaknesses: Some reviews noted less engaging driving dynamics compared to rivals and potential issues with certain engine variants or transmissions in earlier models. Key Features Standard Features: Air conditioning, power windows, power mirrors, central locking, airbags (front, side, curtain), ABS, EBD. Optional Features: Cruise control, alloy wheels, upgraded audio systems, climate control, sunroof, leather upholstery, fog lights, electronic stability control (ESC) on higher trims. Manual Purpose Target Audience: DIY enthusiasts, independent repair shops, and Holden dealerships seeking comprehensive technical information. 📋 Manual Details Coverage Areas Market Coverage: Australia, New Zealand Page Count Estimated Page Count: 1500-2500+ (typical for a complete workshop manual) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: All engine variants including 1.8L DOHC, 1.6L DOHC, and potentially diesel variants if applicable to the JG model year. Transmission: Manual (M32/F40 families) and Automatic (e.g., GM 6T40) transmissions, including diagnostics, overhaul, and fluid specifications. Brakes: Front and rear brake systems (discs/drums), ABS, EBD, Traction Control, and Brake Assist systems, including component replacement and bleeding procedures. Suspension And Steering: Front and rear suspension systems (struts, shocks, control arms, bushings), power steering systems (hydraulic/electric), and alignment specifications. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams for all circuits. Body And Chassis: Body panels, doors, windows, glass, interior trim, bumpers, underbody protection, structural components, and corrosion prevention. Heating Ventilation And Air Conditioning: HVAC system operation, refrigerant handling, component replacement (compressor, evaporator, condenser), and climate control diagnostics. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, and evaporative emissions control system. Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, and oxygen sensors. Cooling System: Radiator, coolant hoses, water pump, thermostat, cooling fan, and heater core. Safety Systems: Airbag systems (SRS), seat belt pretensioners, and associated control modules and sensors. Instrumentation And Controls: Dashboard, instrument cluster, warning lights, switches, and control modules. Infotainment And Audio: Radio, CD player, speakers, auxiliary inputs, and potential navigation system integration. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug changes, fluid checks and top-offs, and lubrication. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, warning light diagnosis, and component-specific problems. Repair: Step-by-step repair instructions for all major vehicle systems, including engine, transmission, brakes, suspension, and electrical components. Overhaul: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Replacement: Procedures for replacing individual parts and assemblies, including torque specifications and fitting instructions. Calibration And Adjustment: Procedures for recalibrating sensors, adjusting components (e.g., parking brake), and setting specifications. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and pinouts. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, electrical system diagnostics, and body repairs. Diagnostic Capability: Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and procedures for using diagnostic tools. Special Tools: Lists required special tools for specific repair procedures and provides details on their use. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Searchable Text: Yes, typically the PDF is text-searchable for easy navigation. Image Resolution: High-resolution images, diagrams, and schematics suitable for printing. Binding Type Binding: N/A (Downloadable Digital Product) Paper Type Paper Quality: N/A (Digital Product - Print-at-home quality will vary) ⚙️ Engine Specifications Primary Engine Engine Code Example: A18XER (1.8L DOHC) Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 1796 cc (1.8 Litres) Bore X Stroke: 80.5 mm x 88.2 mm (approximate for 1.8L) Compression Ratio: 10.8:1 (approximate for 1.8L) Power Output: 103 kW @ 6300 rpm (approximate for 1.8L) Torque Output: 176 Nm @ 3800 rpm (approximate for 1.8L) Fuel System Fuel Delivery: Electronic Fuel Injection (Multi-Point) Fuel Type: Unleaded Petrol (91 RON minimum recommended) Engine Management Engine Control Unit: GM Engine Control Module (ECM), specific model depends on engine/transmission. Emissions Control: Three-way catalytic converter, oxygen sensors, evaporative emission control (EVAP). 🔧 Transmission Standard Type: 5-speed Manual (M32/F40-based) for some engine variants. Optional Type: 6-speed Automatic (GM 6T40 or similar) for other variants. Features Manual Clutch: Hydraulically operated single dry plate clutch. Automatic Features: Electronically controlled, torque converter automatic with adaptive shift logic and manual mode (ActiveSelect). Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-85 (GM specification or equivalent). Automatic Transmission Fluid: Dexron VI (GM specification...
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Holden Cruze Complete Workshop Service Repair Manual 2010
🏷️ Basic Information
Identification
Make:
Holden
Model:
Cruze
Year:
2010
Codes
Internal Model Code:
JG (Australian/New Zealand Market)
Platform:
GM Delta II Platform
👋 Introduction
Market Position
Segment:
Compact Car (Small Family Car)
Key Competitors:
Toyota Corolla, Mazda 3, Ford Focus, Mitsubishi Lancer, Hyundai i30, Kia Cerato.
Competitive Analysis
Strengths:
Often praised for its ride comfort, cabin space for its class, and strong safety features. Offered competitive pricing in its segment.
Weaknesses:
Some reviews noted less engaging driving dynamics compared to rivals and potential issues with certain engine variants or transmissions in earlier models.
Key Features
Standard Features:
Air conditioning, power windows, power mirrors, central locking, airbags (front, side, curtain), ABS, EBD.
Optional Features:
Cruise control, alloy wheels, upgraded audio systems, climate control, sunroof, leather upholstery, fog lights, electronic stability control (ESC) on higher trims.
Manual Purpose
Target Audience:
DIY enthusiasts, independent repair shops, and Holden dealerships seeking comprehensive technical information.
📋 Manual Details
Coverage Areas
Market Coverage:
Australia, New Zealand
Page Count
Estimated Page Count:
1500-2500+ (typical for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine variants including 1.8L DOHC, 1.6L DOHC, and potentially diesel variants if applicable to the JG model year.
Transmission:
Manual (M32/F40 families) and Automatic (e.g., GM 6T40) transmissions, including diagnostics, overhaul, and fluid specifications.
Brakes:
Front and rear brake systems (discs/drums), ABS, EBD, Traction Control, and Brake Assist systems, including component replacement and bleeding procedures.
Suspension And Steering:
Front and rear suspension systems (struts, shocks, control arms, bushings), power steering systems (hydraulic/electric), and alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams for all circuits.
Body And Chassis:
Body panels, doors, windows, glass, interior trim, bumpers, underbody protection, structural components, and corrosion prevention.
Heating Ventilation And Air Conditioning:
HVAC system operation, refrigerant handling, component replacement (compressor, evaporator, condenser), and climate control diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, and evaporative emissions control system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, and oxygen sensors.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, cooling fan, and heater core.
Safety Systems:
Airbag systems (SRS), seat belt pretensioners, and associated control modules and sensors.
Instrumentation And Controls:
Dashboard, instrument cluster, warning lights, switches, and control modules.
Infotainment And Audio:
Radio, CD player, speakers, auxiliary inputs, and potential navigation system integration.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug changes, fluid checks and top-offs, and lubrication.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, warning light diagnosis, and component-specific problems.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine, transmission, brakes, suspension, and electrical components.
Overhaul:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Replacement:
Procedures for replacing individual parts and assemblies, including torque specifications and fitting instructions.
Calibration And Adjustment:
Procedures for recalibrating sensors, adjusting components (e.g., parking brake), and setting specifications.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and pinouts.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, electrical system diagnostics, and body repairs.
Diagnostic Capability:
Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and procedures for using diagnostic tools.
Special Tools:
Lists required special tools for specific repair procedures and provides details on their use.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Searchable Text:
Yes, typically the PDF is text-searchable for easy navigation.
Image Resolution:
High-resolution images, diagrams, and schematics suitable for printing.
Binding Type
Binding:
N/A (Downloadable Digital Product)
Paper Type
Paper Quality:
N/A (Digital Product - Print-at-home quality will vary)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
A18XER (1.8L DOHC)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
1796 cc (1.8 Litres)
Bore X Stroke:
80.5 mm x 88.2 mm (approximate for 1.8L)
Compression Ratio:
10.8:1 (approximate for 1.8L)
Power Output:
103 kW @ 6300 rpm (approximate for 1.8L)
Torque Output:
176 Nm @ 3800 rpm (approximate for 1.8L)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Multi-Point)
Fuel Type:
Unleaded Petrol (91 RON minimum recommended)
Engine Management
Engine Control Unit:
GM Engine Control Module (ECM), specific model depends on engine/transmission.
Emissions Control:
Three-way catalytic converter, oxygen sensors, evaporative emission control (EVAP).
🔧 Transmission
Standard
Type:
5-speed Manual (M32/F40-based) for some engine variants.
Optional
Type:
6-speed Automatic (GM 6T40 or similar) for other variants.
Features
Manual Clutch:
Hydraulically operated single dry plate clutch.
Automatic Features:
Electronically controlled, torque converter automatic with adaptive shift logic and manual mode (ActiveSelect).
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-85 (GM specification or equivalent).
Automatic Transmission Fluid:
Dexron VI (GM specification or equivalent).
📐 Dimensions
Exterior
Length:
4600 mm (approximate for JG sedan)
Width:
1788 mm (approximate)
Height:
1479 mm (approximate)
Wheelbase:
2685 mm
Cargo
Boot Capacity:
450 litres (approximate for sedan)
Weights
Kerb Weight:
1370 - 1440 kg (depending on engine and specification)
Gross Vehicle Weight:
1850 kg (approximate)
Towing Capacity:
Refer to vehicle compliance plate/owner's manual (typically not designed for heavy towing)
🛡️ Safety Features
Ratings
Ancap Rating:
5 Stars (for models tested in Australia/New Zealand, e.g., JG)
Active Features
ABS:
Anti-lock Braking System (Standard)
Ebd:
Electronic Brakeforce Distribution (Standard)
Esc:
Electronic Stability Control (Standard on most 2010 models, may have been optional on base trims)
Traction Control:
Traction Control System (TCS) (Standard)
Passive Features
Airbags:
Front airbags (driver/passenger), side airbags, curtain airbags (standard on most trims).
Seatbelts:
3-point seatbelts with pretensioners for all occupants.
Child Seat Anchors:
ISOFIX and/or top tether anchor points.
💡 Technology Features
Infotainment
Head Unit Features:
CD player, AM/FM radio, auxiliary input jack (3.5mm), steering wheel audio controls (on higher trims).
Connectivity:
Limited connectivity compared to modern vehicles; Bluetooth connectivity may be available on higher trims for hands-free calling and audio streaming.
Driver Assistance
Cruise Control:
Available on mid-to-high trim levels.
Parking Assistance:
Rear parking sensors were an option on some models.
Instrumentation
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip computer, and various warning lights. Fuel gauge and engine temperature gauge.
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (refer to specific manual for exact intervals).
Air Filter Replacement:
Every 30,000 km or 24 months (depending on driving conditions).
Cabin Filter Replacement:
Every 30,000 km or 24 months.
Spark Plug Replacement:
100,000 km (for iridium-tipped plugs, typical for this era).
Brake Fluid Replacement:
Every 2 years (DOT 3 or DOT 4, check manual).
Fluid Specifications
Engine Oil Grade:
SAE 5W-30 Fully Synthetic (GM dexos1 or equivalent).
Engine Oil Capacity:
4.5 litres (approximate for 1.8L with filter).
Coolant Type:
GM Coolant G12+ or equivalent (Purple/Pink, extended life).
Power Steering Fluid:
Refer to manual; if hydraulic, likely ATF DEXRON VI or specific GM fluid. Electric power steering does not require fluid.
Known Issues
Engine Oil Consumption:
Some reports of increased oil consumption in certain 1.8L engines, particularly with higher mileage. Proper diagnosis is crucial.
Transmission Issues:
Occasional reports of rough shifting or hesitation in automatic transmissions, and potential clutch wear in manual transmissions. The manual will detail diagnostic steps.
Powertrain Control Module:
Potential for ECU/PCM software glitches requiring updates or recalibration.
Thermostat Housing:
Some models may experience leaks from the plastic thermostat housing, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Holden (Australian subsidiary of General Motors)
Model Evolution
Platform Origin:
Based on the global GM Daewoo Lacetti Premiere/J300 platform, but extensively re-engineered and styled for the Australian market by Holden.
Australian Introduction:
Launched in 2009 as a replacement for the Holden Astra. The 2010 model represents the early iteration of the Australian-market Cruze (JG).
Production
Manufacturing Location:
Thailand (for Australian market imports)
Production Years:
2009-2016 (JG and subsequent JH models)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star ANCAP safety rating, indicating strong performance in crash tests and availability of key safety features.
Ratings
Reliability Rankings:
Varies by specific market and reporting agency. Generally considered average to good for its class at the time of release.
Certifications
Emission Standards:
Meets Australian/New Zealand emission standards for the relevant year.
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