Kawasaki Ninja 250R EX250 2010 Full Service Repair Manual
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This manual covers the 2010 Ninja 250R (EX250-J), a popular entry-level sport motorcycle renowned for its agile handling, fuel efficiency, and accessible performance. Building on a legacy of engineering, the Ninja 250R offers a full fairing sportbike design, making it an ideal choice for urban commuting and new riders. Its 249 cc parallel-twin engine, paired with a 6-speed transmission, delivers a smooth and engaging riding experience, embodying a commitment to quality and rider enjoyment within its segment. This comprehensive service repair manual provides detailed instructions for the full service, repair, and maintenance of your 2010 Ninja 250R. It covers all essential systems, including the engine, transmission, chassis, electrical components, fuel system, brakes, and suspension. With step-by-step procedures, diagnostic flowcharts, and technical specifications, this manual is an indispensable resource for owners and technicians seeking to ensure optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250 Year: 2010 Vehicle Type: Sport Motorcycle Generation Generation Code: EX250-J 👋 Introduction Market Position Segment: Entry-level sportbike, popular for new riders and urban commuting Competitive Analysis Competitors: Honda CBR250R, Yamaha YZF-R25 (later models), Suzuki GS500F (similar displacement class) Key Features Performance Focus: Agile handling, fuel efficiency, accessible power delivery Design: Full fairing sportbike styling 📋 Manual Details Coverage Areas General Coverage: Full Service Repair and Maintenance Specific Systems Covered: Engine, Chassis, Electrical, Fuel System, Ignition, Cooling, Lubrication, Transmission, Suspension, Brakes, Frame, Bodywork, Troubleshooting, Diagnostics Page Count Estimated Pages: 300-500 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, top-end, bottom-end, valve clearance, timing, lubrication, cooling systems Transmission: Clutch, gearbox removal and installation, gear inspection, shift drum and fork servicing Electrical: Wiring diagrams, lighting, ignition system, charging system, starting system, battery, fuses, relays Fuel System: Carburetor assembly and disassembly, fuel pump (if applicable), fuel lines, fuel tank servicing Brakes: Front and rear brake systems, caliper overhaul, brake pad replacement, hydraulic system bleeding, master cylinder servicing Suspension Steering: Front fork disassembly, servicing, oil replacement; rear shock absorber removal and installation; steering head bearing adjustment and replacement Frame Bodywork: Frame inspection, fairing removal and installation, seat removal, fuel tank removal, general body panel work Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure, brake fluid checks Troubleshooting: Diagnostic flowcharts, common problem identification, electrical system troubleshooting, engine performance issues Repair Rebuild: Step-by-step guides for major component overhaul and replacement Diagnostics: Electrical system testing, sensor checks, ignition timing adjustments Technical Depth Depth: Comprehensive: from routine maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically) Print Quality Quality: High resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 249 cc Bore X Stroke: 62.0 x 41.2 mm Compression Ratio: 12.8:1 Performance Horsepower Peak: Approximately 30-32 HP @ 10,500 rpm (manufacturer stated, actual may vary) Torque Peak: Approximately 16-18 lb-ft @ 8,000 rpm (manufacturer stated, actual may vary) Fuel System Carburetor: Two Keihin CVK30 carburetors Fuel Capacity: 18.0 L (4.8 US gal) Ignition Type: Digital CDI Cooling System Type: Liquid-cooled Lubrication System: Forced lubrication, wet sump 🔧 Transmission Standard Type: 6-speed constant mesh Optional Transmission Options: N/A (Manual transmission only) Features Clutch: Wet, multiple-disc Final Drive: Sealed chain 📐 Dimensions Exterior Overall Length: 2,000 mm (78.7 in) Overall Width: 750 mm (29.5 in) Overall Height: 1,120 mm (44.1 in) Wheelbase: 1,370 mm (53.9 in) Ground Clearance: 155 mm (6.1 in) Seat Height: 780 mm (30.7 in) Weights Curb Weight: 172 kg (379 lbs) Front Tire Size: 110/70-17 M/C 54H Rear Tire Size: 130/70-17 M/C 62S Wheel Bolt Pattern: N/A (Motorcycle specific hub) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is assessed differently than automobiles; primarily focuses on braking performance and handling characteristics. No formal crash test ratings like cars. Active Features Braking System: Dual hydraulic disc front brake, single hydraulic disc rear brake ABS: Optional (ABS variant available in some markets) Passive Features Lighting: Halogen headlamp, LED tail light 💡 Technology Features Infotainment Features: N/A (Basic motorcycle instrumentation) Driver Assistance Features: ABS (Optional on some models) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Air Filter Check: Every 6,000 km (3,700 miles) Spark Plug Replacement: Every 12,000 km (7,500 miles) or 12 months Valve Clearance Check: Every 12,000 km (7,500 miles) or 12 months Brake Fluid Replacement: Every 24,000 km (15,000 miles) or 24 months Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher, JASO MA Engine Oil Capacity: 2.2 L (2.3 US qt) with filter change Coolant Type: Permanent type (ethylene glycol based) antifreeze with distilled water (50:50 mixture)...
This manual covers the 2010 Ninja 250R (EX250-J), a popular entry-level sport motorcycle renowned for its agile handling, fuel efficiency, and accessible performance. Building on a legacy of engineering, the Ninja 250R offers a full fairing sportbike design, making it an ideal choice for urban commuting and new riders. Its 249 cc parallel-twin engine, paired with a 6-speed transmission, delivers a smooth and engaging riding experience, embodying a commitment to quality and rider enjoyment within its segment.
This comprehensive service repair manual provides detailed instructions for the full service, repair, and maintenance of your 2010 Ninja 250R. It covers all essential systems, including the engine, transmission, chassis, electrical components, fuel system, brakes, and suspension. With step-by-step procedures, diagnostic flowcharts, and technical specifications, this manual is an indispensable resource for owners and technicians seeking to ensure optimal performance, reliability, and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250
Year:
2010
Vehicle Type:
Sport Motorcycle
Generation
Generation Code:
EX250-J
👋 Introduction
Market Position
Segment:
Entry-level sportbike, popular for new riders and urban commuting
Diagnostic flowcharts, common problem identification, electrical system troubleshooting, engine performance issues
Repair Rebuild:
Step-by-step guides for major component overhaul and replacement
Diagnostics:
Electrical system testing, sensor checks, ignition timing adjustments
Technical Depth
Depth:
Comprehensive: from routine maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically)
Print Quality
Quality:
High resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, liquid-cooled, DOHC, parallel-twin
Displacement:
249 cc
Bore X Stroke:
62.0 x 41.2 mm
Compression Ratio:
12.8:1
Performance
Horsepower Peak:
Approximately 30-32 HP @ 10,500 rpm (manufacturer stated, actual may vary)
Torque Peak:
Approximately 16-18 lb-ft @ 8,000 rpm (manufacturer stated, actual may vary)
Fuel System
Carburetor:
Two Keihin CVK30 carburetors
Fuel Capacity:
18.0 L (4.8 US gal)
Ignition
Type:
Digital CDI
Cooling System
Type:
Liquid-cooled
Lubrication
System:
Forced lubrication, wet sump
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Transmission Options:
N/A (Manual transmission only)
Features
Clutch:
Wet, multiple-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Overall Length:
2,000 mm (78.7 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1,120 mm (44.1 in)
Wheelbase:
1,370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
780 mm (30.7 in)
Weights
Curb Weight:
172 kg (379 lbs)
Front Tire Size:
110/70-17 M/C 54H
Rear Tire Size:
130/70-17 M/C 62S
Wheel Bolt Pattern:
N/A (Motorcycle specific hub)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is assessed differently than automobiles; primarily focuses on braking performance and handling characteristics. No formal crash test ratings like cars.
Active Features
Braking System:
Dual hydraulic disc front brake, single hydraulic disc rear brake
ABS:
Optional (ABS variant available in some markets)
Passive Features
Lighting:
Halogen headlamp, LED tail light
💡 Technology Features
Infotainment
Features:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Features:
ABS (Optional on some models)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Check:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 12 months
Valve Clearance Check:
Every 12,000 km (7,500 miles) or 12 months
Brake Fluid Replacement:
Every 24,000 km (15,000 miles) or 24 months
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA
Engine Oil Capacity:
2.2 L (2.3 US qt) with filter change
Coolant Type:
Permanent type (ethylene glycol based) antifreeze with distilled water (50:50 mixture)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals
Carburetor Tuning:
Can require periodic cleaning and synchronization for optimal performance
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long history of motorcycle manufacturing, known for performance and innovation in various displacement classes.
Model Evolution
Ninja Lineage:
The Ninja 250R (EX250) has been a cornerstone of Kawasaki's entry-level sportbike lineup for decades, consistently evolving to meet modern standards.
Production
Production Period:
The EX250 platform has been in continuous production with updates since the early 1980s, with the 2010 model representing a significant refinement of the second generation.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2010 model are not prominently advertised, the Ninja 250R platform has historically received accolades for its value, reliability, and beginner-friendly characteristics.