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2010 Kawasaki Ninja ZX-10R Parts Catalog Manual Download PDF

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๐Ÿท๏ธ Basic Information Identification Make: Kawasaki Model: Ninja ZX-10R Year: 2010 Model Code: ZX1000 FAF Generation Third Generation Start Year: 2008 Third Generation End Year: 2010 Codes Chassis Code: ZX1000FAF ๐Ÿ‘‹ Introduction Market Position Segment: Supersport Motorcycle Target Audience: Performance-oriented riders, track day enthusiasts, and owners seeking precise parts identification for maintenance and customization. Competitive Analysis Key Competitors 2010: Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000, BMW S1000RR Key Features Performance Focus: Known for its class-leading power and aggressive styling, the ZX-10R is a top-tier sportbike. Manual Value Proposition: Essential resource for accurate OEM part replacement, ensuring the integrity and performance of the motorcycle. ๐Ÿ“‹ Manual Details Coverage Areas Covered Components: Engine, Fuel System, Transmission, Chassis, Suspension, Brakes, Electrical System, Bodywork, Accessories, Fasteners Page Count Estimated Page Count: Approximately 700-900 pages (typical for a complete factory parts catalog) Manual Type Manual Type: Factory Parts Catalog Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: All pages are printable Compatibility: All Versions of Windows & Mac Software Requirement: Adobe PDF Reader ๐Ÿ“– Manual Coverage Systems Covered Engine Systems: Cylinder Block, Cylinder Head, Crankshaft, Connecting Rods, Pistons, Valves, Camshafts, Lubrication System, Cooling System, Fuel Injection System, Ignition System Drivetrain Systems: Clutch Assembly, Transmission (Gears, Shifter Drum, Forks), Final Drive (Sprockets, Chain) Chassis Systems: Frame, Swingarm, Front Fork Assembly, Rear Shock Absorber, Steering System, Wheels, Tires Braking Systems: Front Brake Calipers, Rotors, Master Cylinder, Brake Lines; Rear Brake Caliper, Rotor, Master Cylinder, Brake Lines Electrical Systems: Wiring Harness, Battery, Starter Motor, Alternator, Ignition Coils, Lights (Headlight, Taillight, Indicators), Gauges, ECU Bodywork And Trim: Fairings (Front, Side, Tail), Seat Assembly, Fuel Tank, Handlebars, Footpegs, Mirrors, Fenders Procedures Included Assembly Procedures: Detailed exploded views and part number identification for complete assembly and disassembly of all vehicle systems. Part Identification: Comprehensive listing of all OEM (Original Equipment Manufacturer) part numbers, quantities, and descriptions. Fastener Identification: Includes specific bolt, nut, washer, and clip part numbers and their locations. Technical Depth Detail Level: OEM level detail for parts identification and sourcing, essential for accurate repairs and maintenance. Application: Supports identification of all internal and external components for the specified model. ๐Ÿ“Š Manual Specifications File Format File Quality: High Quality PDF Print Quality Print Readability: Optimized for clear printing of diagrams and text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, Four-stroke, DOHC, Four valves per cylinder, Inline-four Displacement: 998 cc (60.9 cu in) Bore X Stroke: 73.4 x 59.0 mm (2.89 x 2.32 in) Compression Ratio: 12.9:1 Performance Horsepower Estimated: Approximately 188 hp (crank) / 175 hp (rear wheel) at 12,500 rpm (stock, may vary slightly) Torque Estimated: Approximately 85.7 lb-ft (116.2 Nm) at 9,500 rpm (stock, may vary slightly) Fuel System Fuel Delivery: Dual Fuel Injectors per cylinder, Keihin 43 mm throttle bodies Fuel Type: Unleaded Premium Gasoline Fuel Tank Capacity: 17.5 Liters (4.6 US gal) Lubrication Lubrication System: Forced lubrication, wet sump Cooling Cooling System: Liquid-cooled ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Clutch Type: Wet, multiple disc Features Gearing Ratios: 1st: 2.667 (16/60), 2nd: 2.158 (19/58), 3rd: 1.813 (24/58), 4th: 1.550 (25/58), 5th: 1.360 (29/58), 6th: 1.217 (30/58) - Primary: 1.619 (68/42) Final Drive: 4.000 (44/11) ๐Ÿ“ Dimensions Exterior Overall Length: 2,090 mm (82.3 in) Overall Width: 715 mm (28.1 in) Overall Height: 1,135 mm (44.7 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 135 mm (5.3 in) Seat Height: 830 mm (32.7 in) Weights Curb Weight: 208 kg (458.6 lbs) Dry Weight: 190 kg (418.9 lbs) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Features Availability: ABS (Anti-lock Braking System) was an optional feature on some models/markets. Active Features Braking System Front: Dual semi-floating 310 mm petal discs with radial-mount 4-piston calipers Braking System Rear: Single 220 mm petal disc with single-piston caliper Passive Features Lighting: Multi-reflector headlamps, LED taillight ๐Ÿ’ก Technology Features Infotainment Instrumentation: Digital LCD instrument cluster with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights. Driver Assistance ABS System: Optional Anti-lock Braking System (ABS) was available, enhancing braking control. Connectivity None: No advanced electronic connectivity features like Bluetooth or smartphone integration on this model. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 4,000 miles (6,000 km) or annually, whichever comes first (refer to owner's manual for exact specifications). Chain Maintenance: Lubrication and tension adjustment recommended every 500-1000 miles (800-1600 km). Major Service Intervals: Valve clearance checks typically recommended at 15,000-26,000 miles (24,000-40,000 km). Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or SH, JASO MA certified motorcycle oil. Coolant Type: Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water (typically a 50/50 mixture). Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (if hydraulic) Known Issues Common Wear Items: Clutch plates, brake pads, tires,...
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2010 Kawasaki Ninja ZX-10R Parts Catalog Manual Download PDF
๐Ÿท๏ธ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja ZX-10R
Year:
2010
Model Code:
ZX1000 FAF
Generation
Third Generation Start Year:
2008
Third Generation End Year:
2010
Codes
Chassis Code:
ZX1000FAF
๐Ÿ‘‹ Introduction
Market Position
Segment:
Supersport Motorcycle
Target Audience:
Performance-oriented riders, track day enthusiasts, and owners seeking precise parts identification for maintenance and customization.
Competitive Analysis
Key Competitors 2010:
Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000, BMW S1000RR
Key Features
Performance Focus:
Known for its class-leading power and aggressive styling, the ZX-10R is a top-tier sportbike.
Manual Value Proposition:
Essential resource for accurate OEM part replacement, ensuring the integrity and performance of the motorcycle.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Components:
Engine, Fuel System, Transmission, Chassis, Suspension, Brakes, Electrical System, Bodywork, Accessories, Fasteners
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for a complete factory parts catalog)
Manual Type
Manual Type:
Factory Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Printability:
All pages are printable
Compatibility:
All Versions of Windows & Mac
Software Requirement:
Adobe PDF Reader
๐Ÿ“– Manual Coverage
Systems Covered
Engine Systems:
Cylinder Block, Cylinder Head, Crankshaft, Connecting Rods, Pistons, Valves, Camshafts, Lubrication System, Cooling System, Fuel Injection System, Ignition System
Drivetrain Systems:
Clutch Assembly, Transmission (Gears, Shifter Drum, Forks), Final Drive (Sprockets, Chain)
Chassis Systems:
Frame, Swingarm, Front Fork Assembly, Rear Shock Absorber, Steering System, Wheels, Tires
Braking Systems:
Front Brake Calipers, Rotors, Master Cylinder, Brake Lines; Rear Brake Caliper, Rotor, Master Cylinder, Brake Lines
Electrical Systems:
Wiring Harness, Battery, Starter Motor, Alternator, Ignition Coils, Lights (Headlight, Taillight, Indicators), Gauges, ECU
Bodywork And Trim:
Fairings (Front, Side, Tail), Seat Assembly, Fuel Tank, Handlebars, Footpegs, Mirrors, Fenders
Procedures Included
Assembly Procedures:
Detailed exploded views and part number identification for complete assembly and disassembly of all vehicle systems.
Part Identification:
Comprehensive listing of all OEM (Original Equipment Manufacturer) part numbers, quantities, and descriptions.
Fastener Identification:
Includes specific bolt, nut, washer, and clip part numbers and their locations.
Technical Depth
Detail Level:
OEM level detail for parts identification and sourcing, essential for accurate repairs and maintenance.
Application:
Supports identification of all internal and external components for the specified model.
๐Ÿ“Š Manual Specifications
File Format
File Quality:
High Quality PDF
Print Quality
Print Readability:
Optimized for clear printing of diagrams and text.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, Four-stroke, DOHC, Four valves per cylinder, Inline-four
Displacement:
998 cc (60.9 cu in)
Bore X Stroke:
73.4 x 59.0 mm (2.89 x 2.32 in)
Compression Ratio:
12.9:1
Performance
Horsepower Estimated:
Approximately 188 hp (crank) / 175 hp (rear wheel) at 12,500 rpm (stock, may vary slightly)
Torque Estimated:
Approximately 85.7 lb-ft (116.2 Nm) at 9,500 rpm (stock, may vary slightly)
Fuel System
Fuel Delivery:
Dual Fuel Injectors per cylinder, Keihin 43 mm throttle bodies
Fuel Type:
Unleaded Premium Gasoline
Fuel Tank Capacity:
17.5 Liters (4.6 US gal)
Lubrication
Lubrication System:
Forced lubrication, wet sump
Cooling
Cooling System:
Liquid-cooled
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed, constant mesh, return shift
Clutch Type:
Wet, multiple disc
Features
Gearing Ratios:
1st: 2.667 (16/60), 2nd: 2.158 (19/58), 3rd: 1.813 (24/58), 4th: 1.550 (25/58), 5th: 1.360 (29/58), 6th: 1.217 (30/58) - Primary: 1.619 (68/42)
Final Drive:
4.000 (44/11)
๐Ÿ“ Dimensions
Exterior
Overall Length:
2,090 mm (82.3 in)
Overall Width:
715 mm (28.1 in)
Overall Height:
1,135 mm (44.7 in)
Wheelbase:
1,410 mm (55.5 in)
Ground Clearance:
135 mm (5.3 in)
Seat Height:
830 mm (32.7 in)
Weights
Curb Weight:
208 kg (458.6 lbs)
Dry Weight:
190 kg (418.9 lbs)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Features Availability:
ABS (Anti-lock Braking System) was an optional feature on some models/markets.
Active Features
Braking System Front:
Dual semi-floating 310 mm petal discs with radial-mount 4-piston calipers
Braking System Rear:
Single 220 mm petal disc with single-piston caliper
Passive Features
Lighting:
Multi-reflector headlamps, LED taillight
๐Ÿ’ก Technology Features
Infotainment
Instrumentation:
Digital LCD instrument cluster with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) was available, enhancing braking control.
Connectivity
None:
No advanced electronic connectivity features like Bluetooth or smartphone integration on this model.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000 miles (6,000 km) or annually, whichever comes first (refer to owner's manual for exact specifications).
Chain Maintenance:
Lubrication and tension adjustment recommended every 500-1000 miles (800-1600 km).
Major Service Intervals:
Valve clearance checks typically recommended at 15,000-26,000 miles (24,000-40,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, JASO MA certified motorcycle oil.
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water (typically a 50/50 mixture).
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets due to high-performance usage.
Potential Electrical Issues:
While generally reliable, voltage regulator/rectifier failures can occur on some Kawasaki models of this era.
๐Ÿ“š Vehicle History
Brand Heritage
Kawasaki Sportbike Legacy:
Kawasaki has a long and successful history in motorcycle racing and supersport development, dating back to the ZXR series.
Model Evolution
Zx10R Heritage:
The ZX-10R, introduced in 2004, has consistently been a benchmark for performance and handling in the liter-class supersport segment.
Third Generation Updates:
The 2008-2010 generation featured significant updates including a new chassis design, Showa Big Piston Forks (BPF), and revised engine internals for improved power delivery and handling.
Production
Manufacturing Location:
Japan
๐Ÿ† Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2010 model year may vary, the ZX-10R lineage has consistently received praise from motorcycle publications for its track performance and engine power.
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