Kawasaki VN1700CAF 2010 Service Repair Workshop Manual
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The VN1700CAF, produced in 2010, represents the Voyager Custom and Vaquero models, embodying the classic cruiser aesthetic with modern engineering. This motorcycle features a potent 1700cc liquid-cooled V-twin engine, renowned for its robust torque delivery and smooth operation, enhanced by a single overhead camshaft and four valves per cylinder. Its reliable belt drive system ensures a low-maintenance and refined power transfer, contributing to the overall riding comfort and performance expected of a premium cruiser. Designed for both long-distance touring and stylish cruising, the VN1700CAF offers a blend of classic styling, ample power, and the quality craftsmanship synonymous with the brand. This comprehensive Service Repair Workshop Manual provides essential guidance for the maintenance and repair of the 2010 VN1700CAF. It covers all major systems, including detailed procedures for engine overhaul, drivetrain components, chassis, and electrical systems. Owners and technicians will find step-by-step instructions for routine maintenance, complex repairs, and adjustments, along with critical technical specifications, torque values, and diagnostic information. The manual's extensive coverage ensures that users can effectively service and maintain their vehicle, preserving its performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: VN1700CAF Year: 2010 Model Designation: Voyager Custom / Vaquero Chassis Code: VN1700CAF Codes Kawasaki Model Code: VN1700CAF 👋 Introduction Market Position Segment: Cruiser Target Audience: Motorcycle owners seeking to perform maintenance and repairs themselves, independent repair shops. Competitive Analysis Positioning: High-capacity V-twin cruiser offering a blend of touring comfort and classic styling. Key Features Engine Configuration: Liquid-cooled, V-twin, SOHC, 4-valve per cylinder Drive System: Belt drive for smooth, low-maintenance power transfer. Styling: Classic cruiser aesthetics, available in both more stripped-down custom versions and fully faired touring models (Voyager). Value Proposition: Provides comprehensive, factory-level technical data essential for the longevity and performance of the VN1700 series. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Digital Format: Searchable PDF Page Count Estimated Page Count: Comprehensive (specific count not provided, but typical for factory service manuals) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder head, valve system, piston and connecting rod, crankshaft, lubrication system, fuel system (injection, throttle body), cooling system, ignition system, starting system, emission control system. Drivetrain Systems: Clutch, transmission (gearbox, internal components, shifting mechanism), final drive (belt drive system, tensioner, pulley maintenance). Chassis Systems: Frame, suspension (front fork, rear shock absorber, linkages), steering system, braking system (hydraulic lines, calipers, master cylinders, ABS components if applicable), wheels and tires. Electrical Systems: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting system (headlight, taillight, turn signals), ignition switch, starter motor, ECU, sensors, indicators, horns, instrumentation. Bodywork And Fittings: Fairings, body panels, seat, fuel tank, fenders, luggage systems (if applicable to specific trim), exhaust system, maintenance of accessories. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug inspection/replacement, drive belt inspection/tensioning, brake fluid flush, coolant change, lubrication points. Troubleshooting: Diagnostic charts for common symptoms, fault finding procedures, specific error code interpretation (if applicable to ECU). Major Repairs: Engine component replacement (pistons, rings, valves, bearings), transmission overhaul, suspension fork seal replacement, brake caliper rebuild, fuel injector service. Disassembly And Assembly: Detailed step-by-step instructions for component removal, inspection, repair, and reinstallation. Adjustments: Throttle cable adjustment, clutch lever adjustment, idle speed adjustment, suspension adjustments. Technical Depth Diagnostic Capabilities: Includes detailed diagnostic procedures for identifying and resolving mechanical and electrical issues, often referencing specific tools. Torque Specifications: Comprehensive list of all critical torque values for fasteners across the motorcycle. Clearances And Tolerances: Specifications for valve clearances, piston ring end gap, bearing clearances, and other critical dimensions. Wiring Diagrams: Detailed, high-resolution electrical wiring diagrams for all circuits. Special Tools: Identification and usage instructions for specialized Kawasaki tools required for certain procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin Displacement: 1700 cc (103.6 cu. in.) Bore X Stroke: 102.0 x 104.3 mm (4.02 x 4.11 in.) Valve Train: Single Overhead Camshaft (SOHC), 4 valves per cylinder Compression Ratio: 9.5:1 Cooling System: Liquid-cooled Performance Horsepower Estimate: Approx. 73 HP @ 5,000 RPM (Manufacturer's specification may vary) Torque Estimate: Approx. 100.7 lb-ft @ 2,700 RPM (Manufacturer's specification may vary) Fuel System Fuel Delivery: Digital Fuel Injection with Dual 36mm throttle bodies Fuel Type: Unleaded gasoline Lubrication System Oil Capacity: Approx. 4.0 L (4.2 US qt) with filter change Oil Filter Part Number: Kawasaki 16097-0004 (Example - verify with manual) Ignition System Ignition Type: Digital CDI 🔧 Transmission Standard Transmission Type: 6-speed sequential, constant mesh Features Clutch Type: Wet, multiple-disc Final Drive: Belt drive (carbon fiber reinforced belt) Fluid Specifications Transmission Oil Type: Kawasaki Genuine Gear Oil GL-4 SAE...
The VN1700CAF, produced in 2010, represents the Voyager Custom and Vaquero models, embodying the classic cruiser aesthetic with modern engineering. This motorcycle features a potent 1700cc liquid-cooled V-twin engine, renowned for its robust torque delivery and smooth operation, enhanced by a single overhead camshaft and four valves per cylinder. Its reliable belt drive system ensures a low-maintenance and refined power transfer, contributing to the overall riding comfort and performance expected of a premium cruiser. Designed for both long-distance touring and stylish cruising, the VN1700CAF offers a blend of classic styling, ample power, and the quality craftsmanship synonymous with the brand.
This comprehensive Service Repair Workshop Manual provides essential guidance for the maintenance and repair of the 2010 VN1700CAF. It covers all major systems, including detailed procedures for engine overhaul, drivetrain components, chassis, and electrical systems. Owners and technicians will find step-by-step instructions for routine maintenance, complex repairs, and adjustments, along with critical technical specifications, torque values, and diagnostic information. The manual's extensive coverage ensures that users can effectively service and maintain their vehicle, preserving its performance and longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700CAF
Year:
2010
Model Designation:
Voyager Custom / Vaquero
Chassis Code:
VN1700CAF
Codes
Kawasaki Model Code:
VN1700CAF
👋 Introduction
Market Position
Segment:
Cruiser
Target Audience:
Motorcycle owners seeking to perform maintenance and repairs themselves, independent repair shops.
Competitive Analysis
Positioning:
High-capacity V-twin cruiser offering a blend of touring comfort and classic styling.
Key Features
Engine Configuration:
Liquid-cooled, V-twin, SOHC, 4-valve per cylinder
Drive System:
Belt drive for smooth, low-maintenance power transfer.
Styling:
Classic cruiser aesthetics, available in both more stripped-down custom versions and fully faired touring models (Voyager).
Value Proposition:
Provides comprehensive, factory-level technical data essential for the longevity and performance of the VN1700 series.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Digital Format:
Searchable PDF
Page Count
Estimated Page Count:
Comprehensive (specific count not provided, but typical for factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, valve system, piston and connecting rod, crankshaft, lubrication system, fuel system (injection, throttle body), cooling system, ignition system, starting system, emission control system.
Includes detailed diagnostic procedures for identifying and resolving mechanical and electrical issues, often referencing specific tools.
Torque Specifications:
Comprehensive list of all critical torque values for fasteners across the motorcycle.
Clearances And Tolerances:
Specifications for valve clearances, piston ring end gap, bearing clearances, and other critical dimensions.
Wiring Diagrams:
Detailed, high-resolution electrical wiring diagrams for all circuits.
Special Tools:
Identification and usage instructions for specialized Kawasaki tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin
Displacement:
1700 cc (103.6 cu. in.)
Bore X Stroke:
102.0 x 104.3 mm (4.02 x 4.11 in.)
Valve Train:
Single Overhead Camshaft (SOHC), 4 valves per cylinder
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approx. 73 HP @ 5,000 RPM (Manufacturer's specification may vary)
Torque Estimate:
Approx. 100.7 lb-ft @ 2,700 RPM (Manufacturer's specification may vary)
Fuel System
Fuel Delivery:
Digital Fuel Injection with Dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approx. 4.0 L (4.2 US qt) with filter change
Oil Filter Part Number:
Kawasaki 16097-0004 (Example - verify with manual)
Ignition System
Ignition Type:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
6-speed sequential, constant mesh
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Belt drive (carbon fiber reinforced belt)
Fluid Specifications
Transmission Oil Type:
Kawasaki Genuine Gear Oil GL-4 SAE 80 or equivalent (Verify with manual)
Transmission Oil Capacity:
Refer to manual (typically around 1.0 L)
📐 Dimensions
Exterior
Overall Length:
Refer to specific model (Voyager Custom/Vaquero) - Approx. 2535 mm (99.8 in.)
Overall Width:
Refer to specific model - Approx. 995 mm (39.2 in.)
Overall Height:
Refer to specific model - Approx. 1465 mm (57.7 in.)
Weights
Curb Weight:
Approx. 379 kg (835.5 lbs) for Voyager Custom (Verify with manual)
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Wheels And Tires
Front Tire:
130/90-16 M/C 67H
Rear Tire:
170/70R16 M/C 77H
Wheel Type:
Cast aluminum
Wheelbase:
Approx. 1695 mm (66.7 in.)
🛡️ Safety Features
Ratings
ABS:
Optional, depending on specific model variant (e.g., ABS models available)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Hydraulic actuation.
Lighting:
Halogen headlight, LED taillight and brake light, amber incandescent turn signals.
Passive Features
Chassis Design:
Steel, double-cradle frame for stability and rider comfort.
💡 Technology Features
Infotainment
Voyager Specific Features:
The VN1700 Voyager Custom typically features an integrated audio system (AM/FM/Weatherband, CB radio, intercom - specific features vary by sub-model and market), often with handlebar-mounted controls and speakers.
Connectivity:
Limited by 2010 standards; primarily focused on the integrated audio and communication systems.
Driver Assistance
Cruise Control:
Available on certain VN1700 Voyager models.
Instrumentation
Gauge Cluster:
Includes speedometer, tachometer, fuel gauge, gear position indicator, clock, trip meters, and various warning lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning/Replacement:
Inspect every 6,000 km (3,700 miles), clean/replace as needed. Replace more frequently in dusty conditions.
Spark Plug Inspection:
Inspect every 12,000 km (7,500 miles).
Drive Belt Inspection:
Inspect every 12,000 km (7,500 miles) for tension and condition.
Brake Fluid Replacement:
Every 24 months, regardless of mileage.
Coolant Replacement:
Every 24 months or as specified by Kawasaki.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or SH
Coolant Type:
Kawasaki Genuine Coolant (KCL) or equivalent permanent type antifreeze, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt wear, clutch wear, brake pad wear are typical consumable items for any motorcycle of this type and mileage.
Potential Maintenance Focus:
Proper lubrication of all pivot points, regular inspection of the belt drive, and diligent adherence to fluid change intervals are key to preventing premature wear on this model.
📚 Vehicle History
Brand Heritage
Kawasaki Cruiser History:
Kawasaki has a long history of producing V-twin cruisers, with the Vulcan line dating back to the 1980s. The VN1700 series builds upon this legacy, offering larger displacement and modern features.
Model Evolution
Vn1700 Lineage:
The VN1700 platform was introduced as an evolution of the earlier VN1600 series, offering increased displacement, improved engine technology (like the SOHC 4-valve heads), and refined styling and touring capabilities. The VN1700CAF specifically represents the 2010 iteration of the custom and touring variants.
Production
Manufacturing Location:
Japan
Production Years For Vn1700:
Launched in late 2008 for the 2009 model year, continuing through multiple variations until its eventual replacement.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 2010 VN1700CAF are not widely publicized in general reviews, the VN series has consistently been recognized for its value, comfort, and V-twin performance within the cruiser segment by motorcycle publications.