Basic Information Identification Make: Mazda Model: 3 Year: 2010 Engine Type: Diesel Engine Configuration: Inline-4 (I4) Engine Displacement: 2.2 Liters Codes Chassis Code: BL Series (2nd Generation) Engine Code: MZR-CD (or similar internal Mazda designation for 2.2L Diesel) Introduction Market Position Segment: Compact family car, C-segment. Key Selling Points: Sporty handling, refined interior, advanced diesel engine technology offering good fuel economy and torque. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Honda Civic, Opel Astra, Peugeot 308, BMW 1 Series (diesel variants). Key Features Design Philosophy: Mazda's 'Nagare' design language influence, focusing on flowing lines and an athletic stance. Driving Dynamics: Renowned for its 'Jinba Ittai' (horse and rider as one) driving feel, precise steering, and balanced chassis. Manual Details Coverage Areas Primary Regions Covered: Global markets where the 2.2L I4 Diesel Mazda 3 was sold, particularly Europe and other diesel-centric markets. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) Manual Coverage Systems Covered Engine: Complete disassembly, assembly, diagnosis, and repair procedures for the 2.2L MZR-CD diesel engine, including fuel injection, turbocharging, emissions control, cooling, and lubrication systems. Transmission: Repair and overhaul for manual and automatic transmissions, clutch system, driveline components (axles, driveshafts). Brakes: Service and repair for ABS, EBD, DSC (Dynamic Stability Control), brake fluid, calipers, rotors, pads, and lines. Electrical: Comprehensive wiring diagrams, diagnostic procedures for all electrical components, lighting, battery, charging system, starter, ignition system, and body electronics. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, wheel alignment procedures. Steering: Power steering system diagnosis and repair, steering rack, column, and linkages. HVAC: Air conditioning system service, refrigerant handling, climate control unit, heater core, and ventilation. Body: Body panel repair, dent removal, door mechanisms, glass replacement, interior trim removal and installation. Emissions: Diesel Particulate Filter (DPF) system, EGR system, NOx reduction systems, diagnosis of emission-related fault codes. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements (oil, air, fuel, cabin), spark plug/glow plug inspection, brake pad replacement, tire rotation. Troubleshooting: Diagnostic trouble code (DTC) interpretation and systematic troubleshooting guides for common and uncommon faults across all vehicle systems. Repair: Step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, and body component replacement. Diagnostics: Detailed diagnostic procedures utilizing scan tools, multimeter tests, pressure gauges, and specific component testing methods. Specifications: Torque specifications for all fasteners, fluid capacities and types, engine timing procedures, electrical component resistance and voltage specifications. Technical Depth Depth Of Coverage: Comprehensive, from basic preventative maintenance to advanced engine and transmission rebuilds, including complex electronic system diagnostics. Intended Audience: Professional automotive technicians and experienced DIY mechanics. Manual Specifications File Format File Format: PDF Searchability: Typically searchable text for efficient information retrieval. Print Quality Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Code Family: MZR-CD Engine Configuration: 16-valve DOHC turbocharged common rail direct injection diesel. Performance Horsepower Range: Typically around 150-175 PS (148-173 hp), depending on specific market tune. Torque Range: Around 360-380 Nm (266-280 lb-ft) of torque. Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) with high-pressure fuel pump and injectors. Emission Control: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), potentially Selective Catalytic Reduction (SCR) depending on Euro standard compliance. Cooling System Cooling Medium: Water-cooled Lubrication System Oil Type Specification: API CF/CD or ACEA B4/B5 specification diesel engine oil (e.g., 5W-30 or 5W-40). Transmission Standard Transmission Type Standard: 6-speed Manual Transmission (e.g., Skyactiv-MT or previous generation equivalent). Optional Transmission Type Optional: 6-speed Automatic Transmission (e.g., conventional torque converter automatic or potentially a precursor to Skyactiv-Drive). Features Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) or Manual Transmission Fluid (MTF) as per Mazda specifications (e.g., Mazda ATF JWS 3309 or equivalent for auto, Mazda GL-4 or GL-5 for manual). Dimensions Exterior Body Styles: Hatchback (5-door) and Sedan (4-door). Weights Curb Weight: Approximately 1400-1550 kg (3086-3417 lbs) depending on body style and transmission. Gross Vehicle Weight Rating: Varies by model and specification, typically around 1950-2050 kg. Safety Features Ratings Euro Ncap Rating: Likely achieved a 5-star Euro NCAP rating, consistent with Mazda's safety focus for this generation. Active Features Stability Control: Standard Electronic Stability Control (ESC) / Dynamic Stability Control (DSC) and Traction Control System (TCS). Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA). Passive Features Airbags: Front airbags, side airbags, curtain airbags, and potentially driver's knee airbag. Structure: Mazda's 'Advanced Impact-absorbing Body Structure' for enhanced occupant protection. Technology Features Infotainment Head Unit: Mazda's infotainment system, often with a central display, CD player, radio (AM/FM), and potentially auxiliary input or USB connectivity depending on trim level. Audio System: Optional Bose premium...