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Husqvarna TE449 TE511 2011 Workshop Repair Service Manual

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$133.00
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$133.00
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This manual covers the 2011 TE449 and TE511, high-performance dual-sport motorcycles renowned for their off-road capability and versatility. With a heritage rooted in Swedish engineering and production in Italy, the brand has established itself as a leading name in off-road motorcycling. The TE series is specifically designed for aggressive riding, offering robust suspension and powerful engines suitable for challenging terrain and competitive use. These models are built for enthusiast riders and DIY mechanics who demand detailed knowledge for optimal maintenance and repair. This comprehensive workshop repair service manual provides extensive coverage for the 2011 TE449 and TE511. It details procedures for engine mechanicals, transmission and clutch, chassis, electrical systems, bodywork, suspension, and brakes. The manual includes routine maintenance tasks, engine overhaul guides, transmission repair, suspension servicing, and electrical troubleshooting. With in-depth technical specifications, diagnostic procedures, and torque settings, this English-language resource is an essential tool for owners and technicians to ensure the longevity and performance of their motorcycles. 🏷️ Basic Information Identification Make: Husqvarna Model: TE449 TE511 Year: 2011 Product Name: Husqvarna TE449 TE511 2011 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Segment: High-performance dual-sport/enduro motorcycles. Target Audience: Enthusiast riders, off-road racers, and DIY mechanics seeking in-depth knowledge for maintenance and repair. Competitive Analysis Competitors 2011: KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX models, Suzuki RM-Z/DR-Z models. Key Features Vehicle Off Road Capability: Designed for aggressive off-road riding with robust suspension and powerful engines. Dual Sport Versatility: Capable of on-road use, though primarily focused on off-road performance. Key Features Manual Resource Value: An essential resource for owners to maintain their bikes to factory specifications and perform complex repairs. Diagnostic Aid: Provides structured troubleshooting steps to quickly identify and rectify issues. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis: Yes Electrical System: Yes Bodywork: Yes Suspension: Yes Brakes: Yes Fuel System: Yes Cooling System: Yes Lubrication System: Yes Ignition System: Yes Exhaust System: Yes Wheels And Tires: Yes Troubleshooting: Yes Maintenance Procedures: Yes Repair Procedures: Yes Diagnostic Procedures: Yes Wiring Diagrams: Yes Torque Specifications: Yes Schematics: Yes Page Count Estimated Pages: Approx. 500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, camshafts, valves, and timing system. Engine Management: Details on fuel injection system, ignition system, sensors, ECU operation, diagnostic codes, and emission control systems. Transmission Clutch: Service and repair procedures for the gearbox, clutch assembly (including operation and adjustment), and related components. Suspension Steering: Front and rear suspension systems, fork overhaul, shock absorber service, linkage maintenance, and steering system components. Brake System: Hydraulic brake system service, including brake caliper overhaul, master cylinder service, bleeding procedures, and brake pad/disc replacement. Electrical System: Comprehensive coverage of the electrical system, including battery, starter motor, alternator/generator, lighting, ignition switch, wiring harnesses, and fuses. Fuel Delivery: Fuel tank, fuel pump, fuel filter, fuel lines, and fuel injector servicing. Cooling System: Radiator, coolant hoses, water pump, thermostat, and fan operation and servicing. Lubrication System: Oil pump, oil filter, oil passages, and oil pressure checks. Exhaust System: Exhaust pipes, muffler, and catalytic converter (if applicable) inspection and replacement. Wheels Tires: Wheel bearing service, tire inspection and replacement, and wheel balancing procedures. Body Frame: Body panels, frame inspection, seat removal, and fairing components. Procedures Included Routine Maintenance: Detailed instructions for oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug service, and brake fluid changes. Engine Overhaul: Step-by-step guides for complete engine rebuilding, including piston ring installation, valve adjustments, and cylinder honing. Transmission Repair: Procedures for gearbox disassembly, gear inspection, shifting mechanism repair, and clutch component replacement. Suspension Fork Service: Detailed instructions for fork oil changes, seal replacement, and internal component servicing. Brake System Bleeding: Correct procedures for bleeding air from the hydraulic brake system. Electrical Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving electrical faults. Fuel Injection Diagnosis: Troubleshooting common fuel injection issues, including sensor checks and injector testing. Carburetor Adjustment Rebuild: If applicable for specific engine variants, detailed procedures for carburetor tuning and rebuilding. Wheel Bearing Replacement: Step-by-step guide for removing, replacing, and properly seating wheel bearings. Diagnostic Code Interpretation: Explanation of diagnostic trouble codes (DTCs) and their potential causes. Timing Belt Chain Replacement: Procedures for checking and replacing timing components to ensure correct engine timing. Technical Depth Depth: Comprehensive. Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchable: Yes, typically Print Quality Quality: High Resolution (suitable for printing) Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Te449: 449.5cc, Single Cylinder, 4-Stroke, Liquid-Cooled Engine Type Te511:...
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Husqvarna TE449 TE511 2011 Workshop Repair Service ManualHusqvarna TE449 TE511 2011 Workshop Repair Service ManualHusqvarna TE449 TE511 2011 Workshop Repair Service ManualHusqvarna TE449 TE511 2011 Workshop Repair Service Manual
This manual covers the 2011 TE449 and TE511, high-performance dual-sport motorcycles renowned for their off-road capability and versatility. With a heritage rooted in Swedish engineering and production in Italy, the brand has established itself as a leading name in off-road motorcycling. The TE series is specifically designed for aggressive riding, offering robust suspension and powerful engines suitable for challenging terrain and competitive use. These models are built for enthusiast riders and DIY mechanics who demand detailed knowledge for optimal maintenance and repair. This comprehensive workshop repair service manual provides extensive coverage for the 2011 TE449 and TE511. It details procedures for engine mechanicals, transmission and clutch, chassis, electrical systems, bodywork, suspension, and brakes. The manual includes routine maintenance tasks, engine overhaul guides, transmission repair, suspension servicing, and electrical troubleshooting. With in-depth technical specifications, diagnostic procedures, and torque settings, this English-language resource is an essential tool for owners and technicians to ensure the longevity and performance of their motorcycles.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE449 TE511
Year:
2011
Product Name:
Husqvarna TE449 TE511 2011 Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Segment:
High-performance dual-sport/enduro motorcycles.
Target Audience:
Enthusiast riders, off-road racers, and DIY mechanics seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Competitors 2011:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX models, Suzuki RM-Z/DR-Z models.
Key Features Vehicle
Off Road Capability:
Designed for aggressive off-road riding with robust suspension and powerful engines.
Dual Sport Versatility:
Capable of on-road use, though primarily focused on off-road performance.
Key Features Manual
Resource Value:
An essential resource for owners to maintain their bikes to factory specifications and perform complex repairs.
Diagnostic Aid:
Provides structured troubleshooting steps to quickly identify and rectify issues.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Electrical System:
Yes
Bodywork:
Yes
Suspension:
Yes
Brakes:
Yes
Fuel System:
Yes
Cooling System:
Yes
Lubrication System:
Yes
Ignition System:
Yes
Exhaust System:
Yes
Wheels And Tires:
Yes
Troubleshooting:
Yes
Maintenance Procedures:
Yes
Repair Procedures:
Yes
Diagnostic Procedures:
Yes
Wiring Diagrams:
Yes
Torque Specifications:
Yes
Schematics:
Yes
Page Count
Estimated Pages:
Approx. 500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, camshafts, valves, and timing system.
Engine Management:
Details on fuel injection system, ignition system, sensors, ECU operation, diagnostic codes, and emission control systems.
Transmission Clutch:
Service and repair procedures for the gearbox, clutch assembly (including operation and adjustment), and related components.
Suspension Steering:
Front and rear suspension systems, fork overhaul, shock absorber service, linkage maintenance, and steering system components.
Brake System:
Hydraulic brake system service, including brake caliper overhaul, master cylinder service, bleeding procedures, and brake pad/disc replacement.
Electrical System:
Comprehensive coverage of the electrical system, including battery, starter motor, alternator/generator, lighting, ignition switch, wiring harnesses, and fuses.
Fuel Delivery:
Fuel tank, fuel pump, fuel filter, fuel lines, and fuel injector servicing.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and fan operation and servicing.
Lubrication System:
Oil pump, oil filter, oil passages, and oil pressure checks.
Exhaust System:
Exhaust pipes, muffler, and catalytic converter (if applicable) inspection and replacement.
Wheels Tires:
Wheel bearing service, tire inspection and replacement, and wheel balancing procedures.
Body Frame:
Body panels, frame inspection, seat removal, and fairing components.
Procedures Included
Routine Maintenance:
Detailed instructions for oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug service, and brake fluid changes.
Engine Overhaul:
Step-by-step guides for complete engine rebuilding, including piston ring installation, valve adjustments, and cylinder honing.
Transmission Repair:
Procedures for gearbox disassembly, gear inspection, shifting mechanism repair, and clutch component replacement.
Suspension Fork Service:
Detailed instructions for fork oil changes, seal replacement, and internal component servicing.
Brake System Bleeding:
Correct procedures for bleeding air from the hydraulic brake system.
Electrical Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving electrical faults.
Fuel Injection Diagnosis:
Troubleshooting common fuel injection issues, including sensor checks and injector testing.
Carburetor Adjustment Rebuild:
If applicable for specific engine variants, detailed procedures for carburetor tuning and rebuilding.
Wheel Bearing Replacement:
Step-by-step guide for removing, replacing, and properly seating wheel bearings.
Diagnostic Code Interpretation:
Explanation of diagnostic trouble codes (DTCs) and their potential causes.
Timing Belt Chain Replacement:
Procedures for checking and replacing timing components to ensure correct engine timing.
Technical Depth
Depth:
Comprehensive. Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, typically
Print Quality
Quality:
High Resolution (suitable for printing)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Te449:
449.5cc, Single Cylinder, 4-Stroke, Liquid-Cooled
Engine Type Te511:
477.4cc, Single Cylinder, 4-Stroke, Liquid-Cooled
Bore X Stroke Te449:
98 mm x 59.6 mm
Bore X Stroke Te511:
100 mm x 76.4 mm
Compression Ratio:
Approximately 12.0:1 (varies slightly between models)
Valve Train:
DOHC, 4 Valves per Cylinder
Performance
Estimated Horsepower:
TE449: ~50-55 HP, TE511: ~55-60 HP (at crankshaft, estimated)
Estimated Torque:
TE449: ~40-45 Nm, TE511: ~45-50 Nm (at crankshaft, estimated)
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (EFI) - Mikuni or Keihin throttle body system (specifics vary)
Fuel Type:
Unleaded Gasoline, Premium (91+ octane recommended)
Ignition
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Features
Clutch Type:
Wet, Multi-plate
Fluid Specifications
Transmission Oil Type:
SAE 10W-40 Motorcycle Gear Oil (API GL-4 or GL-5 rated)
Fluid Capacities
Transmission Oil Capacity:
Approx. 0.6 - 0.8 Liters (check specific model specification)
📐 Dimensions
Exterior
Frame Type:
Steel Perimeter Frame
Front Suspension:
Upside-down telescopic hydraulic fork (e.g., Marzocchi Shiver, Kayaba - specific model dependent)
Rear Suspension:
Monoshock with linkage (e.g., Sachs or similar)
Front Brake:
Hydraulic Disc (e.g., 260mm)
Rear Brake:
Hydraulic Disc (e.g., 240mm)
Front Tire:
80/100-21 (typical)
Rear Tire:
110/100-18 or 100/90-19 (typical)
Weights
Dry Weight:
TE449: ~116 kg, TE511: ~119 kg (claimed, may vary with trim)
Fuel Tank Capacity:
Approx. 7 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not have the same crash safety ratings as cars)
Active Features
Braking System:
Powerful hydraulic disc brakes with braided steel lines for improved feel and durability.
Suspension Control:
Adjustable suspension allows riders to tune for optimal handling and stability.
Passive Features
Frame Construction:
Robust steel perimeter frame designed for rigidity and impact resistance.
Lighting System:
Headlight, tail light, and brake lights for visibility.
💡 Technology Features
Infotainment
Display:
Digital LCD display for speedometer, odometer, trip meter, and basic indicator lights.
Driver Assistance
Traction Control:
Not typically equipped with advanced electronic rider aids like traction control or ABS in this model year.
Connectivity
Connectivity Features:
Basic motorcycle electronics; no advanced smartphone integration or Bluetooth connectivity.
Engine Management Tech
Efi System:
Sophisticated EFI system for precise fuel delivery, improved throttle response, and emissions control.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or 1000 km (whichever comes first); check manual for specifics.
Oil Filter Replacement:
Concurrent with engine oil changes.
Air Filter Cleaning:
Every 5-10 hours of riding, or more frequently in dusty conditions.
Spark Plug Check:
Every 10-15 hours of riding.
Chain Lubrication Adjustment:
Every 500 km or after washing/riding in wet conditions.
Valve Clearance Check:
Every 150-200 hours of riding (critical for engine health).
Fluid Specifications
Engine Oil Grade:
SAE 10W-40, JASO MA certified motorcycle oil.
Coolant Type:
Ethylene Glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, and brake pads are common wear items due to the aggressive nature of the bikes.
Potential Electrical Gremlins:
Some owners report occasional minor electrical issues; proper maintenance and checking connections is key.
Suspension Maintenance Importance:
Regular fork and shock servicing is crucial for maintaining optimal performance and preventing premature seal wear.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles, with roots tracing back to Sweden in 1903, is one of the oldest motorcycle manufacturers. Renowned for its off-road prowess, particularly in motocross and enduro racing.
Model Evolution
Te Series:
The TE series represents Husqvarna's dedicated enduro line, built for challenging terrain and competitive off-road riding. The 2011 models represent a significant update and refinement in this lineage.
Production
Manufacturing Origin:
Italy (under previous ownership structures)
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Husqvarna has a strong reputation in the enduro and motocross racing communities, often lauded for the performance and handling characteristics of its off-road machines.
Ratings
Editorial Reviews:
While specific awards for the 2011 TE449/TE511 are not widely publicized, the models were generally well-received for their power, suspension, and off-road capability, positioning them as strong contenders in the premium enduro segment.
Certifications
Emissions:
Compliant with prevailing emissions standards for the relevant market at the time of manufacture.
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