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Husqvarna TXC449 2011 Workshop Repair Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Husqvarna Model: TXC449 Year: 2011 Vehicle Type: Off-Road Motorcycle / Motocross Codes Vin Code Digit 10: B ๐Ÿ‘‹ Introduction Market Position Segment: Competition/Motocross Enduro Target Audience: Husqvarna TXC449 owners, technicians, and enthusiasts Competitive Analysis Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX-FX series, Suzuki RM-Z (off-road variants) Key Features Vehicle Focus: Performance-oriented off-road motorcycle designed for enduro competition and aggressive trail riding Manual Value: Essential for maintaining peak performance, diagnosing issues, and performing repairs on the TXC449 ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service for Husqvarna TXC449 (2011) Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Component Overhaul Page Count Estimated Pages: 350-450 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, valve clearance adjustment, timing, lubrication system Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulation Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation Transmission: Gearbox inspection, clutch service, gear shift mechanism, lubrication Electrical System: Ignition system, stator, flywheel, battery, starter motor, lighting, wiring diagrams, ECU diagnostics Suspension: Front fork (USD) service, rear shock absorber service, linkage lubrication and adjustment, spring rates Brakes: Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, bleeding procedures, hydraulic lines Chassis Frame: Frame inspection, steering head bearing service, swingarm maintenance, subframe checks Bodywork: Fairing removal and installation, seat, fuel tank, fender maintenance Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service Troubleshooting: Diagnostic charts for common issues, fault finding, error code interpretation Repair: Step-by-step repair instructions for all major components, torque specifications for fasteners Rebuild: Complete engine rebuild procedures, gearbox overhauls, suspension rebuilds Diagnostics: Fault diagnosis for engine performance, electrical issues, and chassis components Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds Detail Level: Detailed diagrams, exploded views, service data, specifications ๐Ÿ“Š Manual Specifications File Format Format: PDF Searchability: Searchable text content Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke Displacement: 449.4 cc Bore X Stroke: 95 mm x 63.4 mm Cooling: Liquid-cooled Valve Train: DOHC, 4 valves Compression Ratio: 12.8:1 Performance Horsepower Estimated: Approx. 50-55 HP (subject to tune and specific model variations) Torque Estimated: Approx. 45-48 Nm (subject to tune and specific model variations) Fuel System Induction: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded Gasoline (minimum 91 RON) Lubrication System: Wet sump, separate gearbox oil Engine Oil Capacity: Approx. 1.1 Liters (without filter change), 1.2 Liters (with filter change) Gearbox Oil Capacity: Approx. 0.7 Liters ๐Ÿ”ง Transmission Standard Type: 6-speed constant mesh Optional Options: N/A for this model year Features Clutch: Wet, multi-plate Final Drive: O-ring chain ๐Ÿ“ Dimensions Exterior Length Approx: 2170 mm Width Approx: 820 mm Height Approx: 1280 mm Wheelbase Approx: 1485 mm Ground Clearance Approx: 350 mm Weights Dry Weight Approx: 115 kg Curb Weight Approx: 126 kg (with all fluids) Fuel Tank Capacity: 8.5 Liters ๐Ÿ›ก๏ธ Safety Features Ratings Safety Certifications: N/A (Off-road motorcycle, not subject to road safety standards) Active Features Braking System: Hydraulic disc brakes front and rear Suspension Design: Performance-oriented for stability and control Passive Features Frame Construction: Lightweight yet strong chassis for rider confidence ๐Ÿ’ก Technology Features Infotainment System: N/A (Minimalist off-road instrument cluster) Features: Digital odometer, trip meter, clock, engine hour meter. Driver Assistance Features: N/A (Focus is on rider control and mechanical feedback) Connectivity Features: N/A ๐Ÿ”ง Maintenance Service Intervals Engine Oil Change: Every 15-20 operating hours or annually Oil Filter Replacement: Every 2 engine oil changes Air Filter Cleaning: Every 5-10 operating hours (depending on conditions) Spark Plug Inspection: Every 20-30 operating hours Valve Clearance Check: Every 30-40 operating hours Fluid Specifications Engine Oil Grade: SAE 10W-50, API SG or higher, JASO MA certified (e.g., Motorex Power Synt 4T 10W/50) Gearbox Oil Grade: SAE 75W/90, API GL-4 or GL-5 (e.g., Motorex Gear Oil 75W/90) Coolant Type: Ethylene Glycol based antifreeze/coolant mixture (50% distilled water, 50% coolant, e.g., Motorex Coolant M5.0) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, chain and sprockets, wheel bearings, suspension seals (due to off-road use) Potential Electrical: Occasional stator or regulator issues, check wiring harness integrity Engine Specific: Proper valve adjustment is crucial for engine longevity; monitor cam chain tension. ๐Ÿ“š Vehicle History Brand Heritage Origin: Swedish brand with a long history in motorcycle manufacturing, known for off-road prowess. Acquisition: Acquired by the KTM Group in 2013. Model Evolution Platform Origin: Based on the Cagiva Mito platform before Husqvarna's acquisition by BMW, and subsequently by KTM. Updates: The TXC series represented Husqvarna's push into competitive off-road...
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Husqvarna TXC449 2011 Workshop Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Husqvarna
Model:
TXC449
Year:
2011
Vehicle Type:
Off-Road Motorcycle / Motocross
Codes
Vin Code Digit 10:
B
๐Ÿ‘‹ Introduction
Market Position
Segment:
Competition/Motocross Enduro
Target Audience:
Husqvarna TXC449 owners, technicians, and enthusiasts
Competitive Analysis
Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX-FX series, Suzuki RM-Z (off-road variants)
Key Features
Vehicle Focus:
Performance-oriented off-road motorcycle designed for enduro competition and aggressive trail riding
Manual Value:
Essential for maintaining peak performance, diagnosing issues, and performing repairs on the TXC449
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service for Husqvarna TXC449 (2011)
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Component Overhaul
Page Count
Estimated Pages:
350-450
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end rebuild, bottom-end assembly, valve clearance adjustment, timing, lubrication system
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulation
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation
Transmission:
Gearbox inspection, clutch service, gear shift mechanism, lubrication
Electrical System:
Ignition system, stator, flywheel, battery, starter motor, lighting, wiring diagrams, ECU diagnostics
Suspension:
Front fork (USD) service, rear shock absorber service, linkage lubrication and adjustment, spring rates
Brakes:
Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, bleeding procedures, hydraulic lines
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance, subframe checks
Bodywork:
Fairing removal and installation, seat, fuel tank, fender maintenance
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service
Troubleshooting:
Diagnostic charts for common issues, fault finding, error code interpretation
Repair:
Step-by-step repair instructions for all major components, torque specifications for fasteners
Rebuild:
Complete engine rebuild procedures, gearbox overhauls, suspension rebuilds
Diagnostics:
Fault diagnosis for engine performance, electrical issues, and chassis components
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds
Detail Level:
Detailed diagrams, exploded views, service data, specifications
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Type:
Single-cylinder, 4-stroke
Displacement:
449.4 cc
Bore X Stroke:
95 mm x 63.4 mm
Cooling:
Liquid-cooled
Valve Train:
DOHC, 4 valves
Compression Ratio:
12.8:1
Performance
Horsepower Estimated:
Approx. 50-55 HP (subject to tune and specific model variations)
Torque Estimated:
Approx. 45-48 Nm (subject to tune and specific model variations)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded Gasoline (minimum 91 RON)
Lubrication
System:
Wet sump, separate gearbox oil
Engine Oil Capacity:
Approx. 1.1 Liters (without filter change), 1.2 Liters (with filter change)
Gearbox Oil Capacity:
Approx. 0.7 Liters
๐Ÿ”ง Transmission
Standard
Type:
6-speed constant mesh
Optional
Options:
N/A for this model year
Features
Clutch:
Wet, multi-plate
Final Drive:
O-ring chain
๐Ÿ“ Dimensions
Exterior
Length Approx:
2170 mm
Width Approx:
820 mm
Height Approx:
1280 mm
Wheelbase Approx:
1485 mm
Ground Clearance Approx:
350 mm
Weights
Dry Weight Approx:
115 kg
Curb Weight Approx:
126 kg (with all fluids)
Fuel Tank Capacity:
8.5 Liters
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Certifications:
N/A (Off-road motorcycle, not subject to road safety standards)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Suspension Design:
Performance-oriented for stability and control
Passive Features
Frame Construction:
Lightweight yet strong chassis for rider confidence
๐Ÿ’ก Technology Features
Infotainment
System:
N/A (Minimalist off-road instrument cluster)
Features:
Digital odometer, trip meter, clock, engine hour meter.
Driver Assistance
Features:
N/A (Focus is on rider control and mechanical feedback)
Connectivity
Features:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 15-20 operating hours or annually
Oil Filter Replacement:
Every 2 engine oil changes
Air Filter Cleaning:
Every 5-10 operating hours (depending on conditions)
Spark Plug Inspection:
Every 20-30 operating hours
Valve Clearance Check:
Every 30-40 operating hours
Fluid Specifications
Engine Oil Grade:
SAE 10W-50, API SG or higher, JASO MA certified (e.g., Motorex Power Synt 4T 10W/50)
Gearbox Oil Grade:
SAE 75W/90, API GL-4 or GL-5 (e.g., Motorex Gear Oil 75W/90)
Coolant Type:
Ethylene Glycol based antifreeze/coolant mixture (50% distilled water, 50% coolant, e.g., Motorex Coolant M5.0)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, suspension seals (due to off-road use)
Potential Electrical:
Occasional stator or regulator issues, check wiring harness integrity
Engine Specific:
Proper valve adjustment is crucial for engine longevity; monitor cam chain tension.
๐Ÿ“š Vehicle History
Brand Heritage
Origin:
Swedish brand with a long history in motorcycle manufacturing, known for off-road prowess.
Acquisition:
Acquired by the KTM Group in 2013.
Model Evolution
Platform Origin:
Based on the Cagiva Mito platform before Husqvarna's acquisition by BMW, and subsequently by KTM.
Updates:
The TXC series represented Husqvarna's push into competitive off-road racing, incorporating modern technologies and performance enhancements.
Production
Manufacturing Location:
Likely Italy (under previous ownership structures before KTM)
Production Period:
The TXC449 was part of the line-up during the BMW ownership period (2007-2013).
๐Ÿ† Awards & Recognition
Recognitions
Awards:
Specific industry awards for the 2011 model are not widely publicized; however, Husqvarna's lineage is recognized in off-road racing circles.
Ratings
Expert Reviews:
Generally praised for its powerful engine, agile handling, and quality suspension components, characteristic of Husqvarna's premium off-road offerings.
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