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Ford Focus 2012-2013 Service & Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Focus Years Covered: 2012-2013 Codes Platform Code: Global C-segment platform ๐Ÿ‘‹ Introduction Market Position Segment: Compact car (C-segment) Global Strategy: Ford's first truly global C-segment car Competitive Analysis Key Competitors: Volkswagen Golf, Honda Civic, Toyota Corolla, Mazda3 Key Features Design Philosophy: Kinetic Design 2.0 Technology Emphasis: Introduction of advanced driver-assistance systems and fuel-efficient powertrains ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: Digital (likely PDF) Page Count Estimated Page Count: 1500+ ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine (2.0L GDI Duratec, 2.0L EcoBoost), Transmission (MTX-75 manual, DPS6 PowerShift automatic, 6F35 automatic) Chassis: Suspension (front MacPherson strut, rear multi-link), Steering (electric power-assisted), Brakes (ABS, EBD, DSC) Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, Lighting Systems, Audio Systems, HVAC Controls, Power Accessories Body: Body Panel Removal/Installation, Interior Trim, Sealing Systems, Glass Replacement, Door Mechanisms, Hatch/Liftgate Operation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics, component testing, wiring diagrams Repair: Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, power steering system repair, electrical component repair Special Tools: Identification and usage of required special tools for specific procedures Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine management, transmission control, ABS, airbag systems, and body electronics Rebuild Procedures: Detailed step-by-step instructions for engine and transmission rebuilds, including torque specifications and clearances Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including power distribution and component locations ๐Ÿ“Š Manual Specifications File Format Document Format: PDF (typically high-resolution scans or digitally created) Searchability: Searchable text for quick information retrieval Print Quality Printable: Printable pages for offline use Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) โš™๏ธ Engine Specifications Primary Engine Engine Code Usdm: 99% PFI 2.0L Duratec (SE, SEL trims), 1% Ti-VCT 2.0L EcoBoost (Titanium, ST trims) Engine Code Eudm: 1.6L Ti-VCT Duratec, 2.0L Duratorq TDCi diesel variants also available Performance 2.0L Duratec Hp: 160 hp @ 6500 rpm 2.0L Duratec Torque: 146 lb-ft @ 4450 rpm 2.0L Ecoboost Hp: 252 hp @ 5500 rpm (Focus ST) 2.0L Ecoboost Torque: 270 lb-ft @ 2500 rpm (Focus ST) Fuel System Fuel Delivery Gdi: Direct Injection (for 2.0L GDI Duratec and EcoBoost) Fuel Type: Unleaded gasoline (Octane rating 87 minimum for GDI, 91 recommended for EcoBoost) ๐Ÿ”ง Transmission Standard Manual Transmission: MTX-75 5-speed manual Optional Automatic Transmission: DPS6 6-speed PowerShift (dual-clutch automatic) Automatic Transmission Other: 6F35 6-speed automatic (primarily on 2.0L GDI with certain trims) Features Powershift Operation: Dual dry-clutch system for rapid gear changes Fluid Specifications Mtx-75 Fluid: WSS-M2C200-D (Manual Transmission Fluid - Synthetic) Dps6 Fluid: WSS-M2C200-D (PowerShift Transmission Fluid - Synthetic) 6F35 Fluid: Mercon LV (ATF) ๐Ÿ“ Dimensions Exterior Length: Approx. 171.7 - 172.0 inches (4361 - 4369 mm) Width: Approx. 71.8 inches (1824 mm) Height: Approx. 57.7 - 58.0 inches (1466 - 1473 mm) Wheelbase: 104.3 inches (2649 mm) Cargo Cargo Volume Hatchback: Approx. 23.0 cu ft (rear seats up) Weights Curb Weight: Approx. 2900 - 3200 lbs (1315 - 1451 kg) Wheel Bolt Pattern: 5x108mm Center Bore: 63.4 mm ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall Rating: 5-Star (for models equipped with specific safety features) IIHS Top Safety Pick: Yes (for models meeting specific criteria) Active Features Traction Control: Electronic Traction Control (ETC), Torque Vectoring Control (on ST) Stability Control: Electronic Stability Control (ESC), AdvanceTrac Braking System: Four-wheel disc brakes with Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front airbags, side-impact airbags, curtain airbags, driver knee airbag Seatbelts: Pretensioner seatbelts with load limiters Child Safety: LATCH (Lower Anchors and Tethers for Children) system ๐Ÿ’ก Technology Features Infotainment Sync System: Ford SYNC (first generation available), SYNC with MyFord Touch (optional, depending on trim and model year) Screen Size: 4.2-inch or 8-inch touchscreen (for MyFord Touch) Driver Assistance Parking Assist: Active Park Assist (optional, perpendicular parking assist) Camera Systems: Rearview camera (optional) Connectivity Bluetooth: Standard Bluetooth for hands-free calling and audio streaming. Usb Ports: USB ports for media playback and device charging. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first (synthetic oil recommended). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Cabin Air Filter: Replace every 15,000-20,000 miles (24,000-32,000 km) or annually. Spark Plugs: 2.0L Duratec: 100,000 miles (160,000 km); 2.0L EcoBoost: 60,000 miles (96,000 km) (use specified iridium plugs). Fluid Specifications Engine Oil Gdi: SAE 5W-20, API SN, ILSAC GF-5; Ford Specification WSS-M2C945-A Coolant: Ford Premium Engine Coolant (VC-9) - Orange, 50/50 mix with distilled water Brake Fluid: DOT 3 or DOT 4, meeting Ford specification WSS-M6C65-A1 Known Issues Powershift Transmission: Some reports of rough shifting, clutch shudder, or 'clunking' noises. Transmission...
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Ford Focus 2012-2013 Service & Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Focus
Years Covered:
2012-2013
Codes
Platform Code:
Global C-segment platform
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact car (C-segment)
Global Strategy:
Ford's first truly global C-segment car
Competitive Analysis
Key Competitors:
Volkswagen Golf, Honda Civic, Toyota Corolla, Mazda3
Key Features
Design Philosophy:
Kinetic Design 2.0
Technology Emphasis:
Introduction of advanced driver-assistance systems and fuel-efficient powertrains
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
1500+
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine (2.0L GDI Duratec, 2.0L EcoBoost), Transmission (MTX-75 manual, DPS6 PowerShift automatic, 6F35 automatic)
Chassis:
Suspension (front MacPherson strut, rear multi-link), Steering (electric power-assisted), Brakes (ABS, EBD, DSC)
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, Lighting Systems, Audio Systems, HVAC Controls, Power Accessories
Body:
Body Panel Removal/Installation, Interior Trim, Sealing Systems, Glass Replacement, Door Mechanisms, Hatch/Liftgate Operation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics, component testing, wiring diagrams
Repair:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, power steering system repair, electrical component repair
Special Tools:
Identification and usage of required special tools for specific procedures
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for engine management, transmission control, ABS, airbag systems, and body electronics
Rebuild Procedures:
Detailed step-by-step instructions for engine and transmission rebuilds, including torque specifications and clearances
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution and component locations
๐Ÿ“Š Manual Specifications
File Format
Document Format:
PDF (typically high-resolution scans or digitally created)
Searchability:
Searchable text for quick information retrieval
Print Quality
Printable:
Printable pages for offline use
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Usdm:
99% PFI 2.0L Duratec (SE, SEL trims), 1% Ti-VCT 2.0L EcoBoost (Titanium, ST trims)
Engine Code Eudm:
1.6L Ti-VCT Duratec, 2.0L Duratorq TDCi diesel variants also available
Performance
2.0L Duratec Hp:
160 hp @ 6500 rpm
2.0L Duratec Torque:
146 lb-ft @ 4450 rpm
2.0L Ecoboost Hp:
252 hp @ 5500 rpm (Focus ST)
2.0L Ecoboost Torque:
270 lb-ft @ 2500 rpm (Focus ST)
Fuel System
Fuel Delivery Gdi:
Direct Injection (for 2.0L GDI Duratec and EcoBoost)
Fuel Type:
Unleaded gasoline (Octane rating 87 minimum for GDI, 91 recommended for EcoBoost)
๐Ÿ”ง Transmission
Standard
Manual Transmission:
MTX-75 5-speed manual
Optional
Automatic Transmission:
DPS6 6-speed PowerShift (dual-clutch automatic)
Automatic Transmission Other:
6F35 6-speed automatic (primarily on 2.0L GDI with certain trims)
Features
Powershift Operation:
Dual dry-clutch system for rapid gear changes
Fluid Specifications
Mtx-75 Fluid:
WSS-M2C200-D (Manual Transmission Fluid - Synthetic)
Dps6 Fluid:
WSS-M2C200-D (PowerShift Transmission Fluid - Synthetic)
6F35 Fluid:
Mercon LV (ATF)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 171.7 - 172.0 inches (4361 - 4369 mm)
Width:
Approx. 71.8 inches (1824 mm)
Height:
Approx. 57.7 - 58.0 inches (1466 - 1473 mm)
Wheelbase:
104.3 inches (2649 mm)
Cargo
Cargo Volume Hatchback:
Approx. 23.0 cu ft (rear seats up)
Weights
Curb Weight:
Approx. 2900 - 3200 lbs (1315 - 1451 kg)
Wheel Bolt Pattern:
5x108mm
Center Bore:
63.4 mm
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for models equipped with specific safety features)
IIHS Top Safety Pick:
Yes (for models meeting specific criteria)
Active Features
Traction Control:
Electronic Traction Control (ETC), Torque Vectoring Control (on ST)
Stability Control:
Electronic Stability Control (ESC), AdvanceTrac
Braking System:
Four-wheel disc brakes with Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags, side-impact airbags, curtain airbags, driver knee airbag
Seatbelts:
Pretensioner seatbelts with load limiters
Child Safety:
LATCH (Lower Anchors and Tethers for Children) system
๐Ÿ’ก Technology Features
Infotainment
Sync System:
Ford SYNC (first generation available), SYNC with MyFord Touch (optional, depending on trim and model year)
Screen Size:
4.2-inch or 8-inch touchscreen (for MyFord Touch)
Driver Assistance
Parking Assist:
Active Park Assist (optional, perpendicular parking assist)
Camera Systems:
Rearview camera (optional)
Connectivity
Bluetooth:
Standard Bluetooth for hands-free calling and audio streaming.
Usb Ports:
USB ports for media playback and device charging.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first (synthetic oil recommended).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Replace every 15,000-20,000 miles (24,000-32,000 km) or annually.
Spark Plugs:
2.0L Duratec: 100,000 miles (160,000 km); 2.0L EcoBoost: 60,000 miles (96,000 km) (use specified iridium plugs).
Fluid Specifications
Engine Oil Gdi:
SAE 5W-20, API SN, ILSAC GF-5; Ford Specification WSS-M2C945-A
Coolant:
Ford Premium Engine Coolant (VC-9) - Orange, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4, meeting Ford specification WSS-M6C65-A1
Known Issues
Powershift Transmission:
Some reports of rough shifting, clutch shudder, or 'clunking' noises. Transmission software updates or component replacement may be required.
Engine Oil Leaks:
Potential for oil leaks from valve cover gaskets or oil pan seals over time.
Suspension Noise:
Some owners report premature wear of suspension components like control arm bushings or sway bar links, leading to knocking sounds.
๐Ÿ“š Vehicle History
Brand Heritage
Ford Compact Cars:
Continuation of Ford's long history in the compact car segment, following models like the Escort and Focus Mk1/Mk2.
Model Evolution
Third Generation:
This represents the first generation of the globally designed Ford Focus, replacing the previous European and North American specific models.
Key Ancements:
Introduction of PowerShift dual-clutch transmission, electric power-assisted steering (EPAS), and advanced EcoBoost engine options in some markets.
Production
Global Manufacturing:
Produced in multiple plants worldwide, including Wayne, Michigan (USA) and Saarlouis (Germany).
๐Ÿ† Awards & Recognition
Recognitions
IIHS Crash Test:
Recognized as a Top Safety Pick by the IIHS in certain configurations.
Consumer Reports:
Generally rated as average to good in reliability and owner satisfaction by publications like Consumer Reports, though specific model years and powertrains varied.
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