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Mazda CX-5 CX5 2012-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Generation: KE Production Years Covered: 2012-2013 Engine Variants Covered: 2.0L Petrol, 2.2L Diesel Codes Chassis Code: KE 👋 Introduction Market Position Segment: Compact Crossover SUV Brand Philosophy: Jinba Ittai (Horse and Rider as One) - emphasizing driving pleasure and connection. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester. Key Features Of Vehicle Design Language: KODO – Soul of Motion design, known for flowing lines and dynamic stance. Engine Technology: SKYACTIV-G (petrol) and SKYACTIV-D (diesel) technologies focusing on efficiency and performance. Key Features Of Manual Target Audience: Mazda technicians, independent repair shops, and knowledgeable vehicle owners. Structured Format: Designed to meet the needs of Mazda technicians worldwide, indicating a high degree of technical accuracy and organization. 📋 Manual Details Coverage Areas General Information: True Engine: True Suspension: True Driveline Axle: True Brakes: True Transmission Transaxle: True Steering: True HVAC: True Restraints: True Body Accessories: True Page Count Total Pages: 1700++ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (cylinder head, block, pistons, crankshaft), fuel injection, ignition, lubrication, cooling, emission controls, engine management system (ECM/PCM), turbocharging (for diesel), intake and exhaust systems. Transmission Drivetrain: Automatic and Manual Transmissions, AWD system components, driveshafts, differentials, CV joints, clutch system. Suspension Steering: Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering rack, power steering system, wheel alignment specifications. Brakes: Brake system components (discs, pads, calipers, master cylinder, ABS, EBD, DSC), hydraulic circuits, bleeding procedures. Electrical Electronics: Battery, charging system, starting system, lighting, instrumentation, power windows, mirrors, central locking, fuses and relays, wiring diagrams, diagnostic trouble codes (DTCs). Body Interior: Body panels, doors, windows, mirrors, interior trim, seating, HVAC system components, airbags and restraint systems, body sealing. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection/replacement, battery service. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, circuit testing, component testing. Repair Overhaul: Engine repair and overhaul, transmission overhaul, brake system repairs, suspension component replacement, steering system repair, body panel replacement, interior component repair. Technical Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, diagnostic values, component data. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers diagnosis, repair, and overhaul procedures. Manual Quality Scan Quality: Not a scanned copy; original factory content, ensuring clarity and readability. 📊 Manual Specifications File Format File Type: PDF Searchable: True Printable: True Print Quality Clarity: High-resolution, ensuring clear diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Petrol Engine Code: PE-VPS (2.0L) Petrol Engine Type: Naturally Aspirated Inline-4, SKYACTIV-G Petrol Displacement: 1998 cc Petrol Bore X Stroke: 83.5 mm x 91.2 mm Petrol Compression Ratio: 13.0:1 Petrol Horsepower: Approx. 155-160 hp @ 6000 rpm (varies by market) Petrol Torque: Approx. 150 lb-ft @ 4000 rpm (varies by market) Petrol Fuel System: Direct Injection, SKYACTIV-G Diesel Engine Code Diesel Engine Code: SH-VPTS (2.2L) Diesel Engine Type Diesel Engine Type: Turbocharged Inline-4, SKYACTIV-D Diesel Displacement Diesel Displacement: 2191 cc Diesel Bore X Stroke Diesel Bore X Stroke: 86.0 mm x 94.3 mm Diesel Compression Ratio Diesel Compression Ratio: 14.0:1 Diesel Horsepower Diesel Horsepower: Approx. 150-175 hp @ 4500 rpm (varies by market and tune) Diesel Torque Diesel Torque: Approx. 270-310 lb-ft @ 1800-2500 rpm (varies by market and tune) Diesel Fuel System Diesel Fuel System: Common Rail Direct Injection, Twin Turbochargers (variable geometry), SKYACTIV-D 🔧 Transmission Standard Standard Transmission: 6-speed SKYACTIV-DRIVE automatic transmission Optional Optional Transmission: 6-speed SKYACTIV-MT manual transmission (typically on petrol models) Features Automatic Features: Lock-up clutch for direct drive efficiency, sport mode, adaptive shift logic. Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. 📐 Dimensions Exterior Length: Approx. 4540 mm (178.7 in) Width: Approx. 1840 mm (72.4 in) Height: Approx. 1670 mm (65.7 in) (FWD), 1700 mm (66.9 in) (AWD) Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight: Approx. 1450-1600 kg (3200-3530 lbs) depending on engine and drivetrain 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for models equipped with optional safety features) IIHS Top Safety Pick: Likely achieved TSP or TSP+ designation for these years (requires verification for specific configurations). Active Features Active Safety Systems: ABS, EBD, DSC (Dynamic Stability Control), TCS (Traction Control System), Hill Launch Assist (HLA), available i-Activsense suite (SCBS, LDWS, RCTA, BSM). Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), front pre-tensioning seatbelts, reinforced passenger compartment. 💡 Technology Features Infotainment Infotainment System: Mazda Connect (or earlier iterations of infotainment system) featuring a central commander knob, available navigation, Bluetooth, USB connectivity, and a touchscreen display. Driver Assistance Adas Availability: Availability of...
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Mazda CX-5 CX5 2012-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
CX-5
Generation:
KE
Production Years Covered:
2012-2013
Engine Variants Covered:
2.0L Petrol, 2.2L Diesel
Codes
Chassis Code:
KE
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Brand Philosophy:
Jinba Ittai (Horse and Rider as One) - emphasizing driving pleasure and connection.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester.
Key Features Of Vehicle
Design Language:
KODO – Soul of Motion design, known for flowing lines and dynamic stance.
Engine Technology:
SKYACTIV-G (petrol) and SKYACTIV-D (diesel) technologies focusing on efficiency and performance.
Key Features Of Manual
Target Audience:
Mazda technicians, independent repair shops, and knowledgeable vehicle owners.
Structured Format:
Designed to meet the needs of Mazda technicians worldwide, indicating a high degree of technical accuracy and organization.
📋 Manual Details
Coverage Areas
General Information:
True
Engine:
True
Suspension:
True
Driveline Axle:
True
Brakes:
True
Transmission Transaxle:
True
Steering:
True
HVAC:
True
Restraints:
True
Body Accessories:
True
Page Count
Total Pages:
1700++
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals (cylinder head, block, pistons, crankshaft), fuel injection, ignition, lubrication, cooling, emission controls, engine management system (ECM/PCM), turbocharging (for diesel), intake and exhaust systems.
Transmission Drivetrain:
Automatic and Manual Transmissions, AWD system components, driveshafts, differentials, CV joints, clutch system.
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering rack, power steering system, wheel alignment specifications.
Brakes:
Brake system components (discs, pads, calipers, master cylinder, ABS, EBD, DSC), hydraulic circuits, bleeding procedures.
Electrical Electronics:
Battery, charging system, starting system, lighting, instrumentation, power windows, mirrors, central locking, fuses and relays, wiring diagrams, diagnostic trouble codes (DTCs).
Body Interior:
Body panels, doors, windows, mirrors, interior trim, seating, HVAC system components, airbags and restraint systems, body sealing.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection/replacement, battery service.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, circuit testing, component testing.
Repair Overhaul:
Engine repair and overhaul, transmission overhaul, brake system repairs, suspension component replacement, steering system repair, body panel replacement, interior component repair.
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, diagnostic values, component data.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers diagnosis, repair, and overhaul procedures.
Manual Quality
Scan Quality:
Not a scanned copy; original factory content, ensuring clarity and readability.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
True
Printable:
True
Print Quality
Clarity:
High-resolution, ensuring clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Petrol Engine Code:
PE-VPS (2.0L)
Petrol Engine Type:
Naturally Aspirated Inline-4, SKYACTIV-G
Petrol Displacement:
1998 cc
Petrol Bore X Stroke:
83.5 mm x 91.2 mm
Petrol Compression Ratio:
13.0:1
Petrol Horsepower:
Approx. 155-160 hp @ 6000 rpm (varies by market)
Petrol Torque:
Approx. 150 lb-ft @ 4000 rpm (varies by market)
Petrol Fuel System:
Direct Injection, SKYACTIV-G
Diesel Engine Code
Diesel Engine Code:
SH-VPTS (2.2L)
Diesel Engine Type
Diesel Engine Type:
Turbocharged Inline-4, SKYACTIV-D
Diesel Displacement
Diesel Displacement:
2191 cc
Diesel Bore X Stroke
Diesel Bore X Stroke:
86.0 mm x 94.3 mm
Diesel Compression Ratio
Diesel Compression Ratio:
14.0:1
Diesel Horsepower
Diesel Horsepower:
Approx. 150-175 hp @ 4500 rpm (varies by market and tune)
Diesel Torque
Diesel Torque:
Approx. 270-310 lb-ft @ 1800-2500 rpm (varies by market and tune)
Diesel Fuel System
Diesel Fuel System:
Common Rail Direct Injection, Twin Turbochargers (variable geometry), SKYACTIV-D
🔧 Transmission
Standard
Standard Transmission:
6-speed SKYACTIV-DRIVE automatic transmission
Optional
Optional Transmission:
6-speed SKYACTIV-MT manual transmission (typically on petrol models)
Features
Automatic Features:
Lock-up clutch for direct drive efficiency, sport mode, adaptive shift logic.
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
📐 Dimensions
Exterior
Length:
Approx. 4540 mm (178.7 in)
Width:
Approx. 1840 mm (72.4 in)
Height:
Approx. 1670 mm (65.7 in) (FWD), 1700 mm (66.9 in) (AWD)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1450-1600 kg (3200-3530 lbs) depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for models equipped with optional safety features)
IIHS Top Safety Pick:
Likely achieved TSP or TSP+ designation for these years (requires verification for specific configurations).
Active Features
Active Safety Systems:
ABS, EBD, DSC (Dynamic Stability Control), TCS (Traction Control System), Hill Launch Assist (HLA), available i-Activsense suite (SCBS, LDWS, RCTA, BSM).
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), front pre-tensioning seatbelts, reinforced passenger compartment.
💡 Technology Features
Infotainment
Infotainment System:
Mazda Connect (or earlier iterations of infotainment system) featuring a central commander knob, available navigation, Bluetooth, USB connectivity, and a touchscreen display.
Driver Assistance
Adas Availability:
Availability of advanced driver-assistance systems (ADAS) such as Smart City Brake Support (SCBS), Lane Departure Warning System (LDWS), Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA) depending on trim level and options.
Connectivity
Connectivity Features:
USB ports, auxiliary audio input, Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first, with specific oil viscosity recommendations (e.g., 0W-20 for petrol).
Major Service Intervals:
Spark plugs (petrol) around 75,000 miles, fuel filter (diesel) may have specific intervals or be part of a system service, transmission fluid service may be recommended at 60,000-100,000 miles depending on usage.
Fluid Specifications
Engine Oil Petrol:
SAE 0W-20, API SN or ILSAC GF-5 certified
Engine Oil Diesel:
SAE 0W-30 or 5W-30, meeting specific diesel API classifications (e.g., API CJ-4 or lower, depending on emissions system requirements)
Coolant:
Mazda Super Long Life Coolant (FL22)
Brake Fluid:
DOT 3 or DOT 4
Transmission Fluid Auto:
Mazda Genuine ATF FZ or equivalent
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual)
Known Issues
Common Concerns Petrol:
Oil consumption on some early 2.0L engines (can be addressed by piston ring recall/modification), potential for carbon buildup on direct injection engines.
Common Concerns Diesel:
Potential for Diesel Particulate Filter (DPF) issues if not driven appropriately for regeneration cycles, injector problems in some cases, potential for turbocharger issues.
General Concerns:
Some reports of electric power steering (EPAS) issues, wear on suspension bushings over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda has a long history of producing enjoyable-to-drive vehicles with a focus on driver engagement and innovative engineering.
Model Evolution
Cx-5 Introduction:
The CX-5 was Mazda's first vehicle to fully integrate SKYACTIV technology and showcase the KODO design language, launching globally in late 2011 and into 2012.
Generation Significance:
The KE generation marked a significant shift for Mazda, setting the benchmark for their future product line-up in terms of design, efficiency, and driving dynamics within the compact SUV segment.
Production
Manufacturing Locations:
Primarily produced in Japan (Hofu), but also other global Mazda plants depending on market.
🏆 Awards & Recognition
Recognitions
Design Awards:
The KODO design language of the CX-5 has been widely praised and received various design accolades.
Ratings
Consumer Reports Ratings:
Generally rated well for reliability and driving dynamics by consumer organizations.
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