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2012 Chevrolet Volt Service and Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2012 Generation Generation Name: Gen 1 Generation Start Year: 2011 Generation End Year: 2015 Codes Vin Code: 1G 👋 Introduction Market Position Segment: Extended Range Electric Vehicle (EREV) Unique Selling Proposition: Pioneering EREV technology, offering electric-only driving for many commutes with a gasoline engine for extended range. Competitive Analysis Competitors 2012: Nissan Leaf (BEV), Toyota Prius Plug-in Hybrid (PHEV), Ford C-Max Energi (PHEV) Key Features Powertrain Configuration: Series Hybrid (EREV) Battery Technology: Lithium-ion (Li-ion) Range Extension: 1.4L DOHC Inline-4 Gasoline Engine (LDU) 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Electric Drive Unit (EDU), Regenerative Braking System, Battery Pack (Voltec), Range Extender Engine (1.4L Ecotec) Chassis: Suspension (Front/Rear), Steering, Brakes (Hydraulic/Regenerative), Wheels, Tires Electrical: High Voltage System, 12V Battery System, Charging System, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Audio, Infotainment, Navigation, Driver Information Center (DIC) Body: Body Exterior Panels, Doors, Windows, Seats, Interior Trim, HVAC System Procedures Included Maintenance: Oil Changes, Filter Replacements, Coolant Checks, Battery Maintenance, Tire Rotation, Brake Inspections Diagnostics: Troubleshooting Charts, DTC Code Explanations, Diagnostic Tree Procedures, Component Testing Repair: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Service, Electrical Component Replacement, Battery Pack Service (Limited), Body Panel Repair Installation: Component Replacement, Sensor Calibration, Software Updates, Accessories Technical Depth Depth: Complete: From basic maintenance to full component disassembly, diagnosis, and repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Resolution: High Resolution (Suitable for Printing) Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: LDU Engine Type: Naturally Aspirated Inline-4 Displacement: 1.4 Liters (1398 cc) Bore X Stroke: 73.4 mm x 80.6 mm Compression Ratio: 12.0:1 Valve Train: DOHC, 4 Valves per Cylinder with Variable Valve Timing (VVT) Performance Horsepower Engine Only: 84 hp @ 4800 rpm Torque Engine Only: 96 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 🔧 Transmission Standard Type: Electric Drive Unit (EDU) with Single Reduction Gear Drive Modes: Normal, Sport, Hold, Mountain, Comfort Electric Motor Peak Hp: 149 hp Electric Motor Peak Torque: 273 lb-ft Features Regenerative Braking: Integrated with electric drive unit for energy recapture Parking Brake: Electric Parking Brake 📐 Dimensions Exterior Length: 177.1 inches Width: 70.5 inches Height: 56.6 inches Wheelbase: 106.5 inches Interior Seating Capacity: 4 Passengers Cargo Cargo Volume Rear Seats Up: 10.6 cubic feet Cargo Volume Rear Seats Down: 19.4 cubic feet Weights Curb Weight: 3760 - 3781 lbs Gross Vehicle Weight Rating Gvwr: 4630 lbs 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for 2012 models) IIHS Top Safety Pick: Yes Active Features ABS: Yes Traction Control: Yes Electronic Stability Control: Yes Brake Assist: Yes Passive Features Airbags: Frontal, Side-Impact, Curtain (8 total) Seatbelts: 3-Point with Pretensioners Child Seat Anchors: LATCH System 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink with 7-inch touchscreen Navigation: Optional Navigation System Audio: Bose Premium Audio System (Optional) Driver Assistance Rear Vision Camera: Standard Parking Assist: Optional Rear Parking Assist Sensors Connectivity Bluetooth: Standard Bluetooth for phone and audio streaming Usb Port: Standard USB Port Remote Charging Control: Available via mobile app (OnStar) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 12 months or 7,500 miles, whichever comes first (with oil life monitor system) Engine Oil Filter Replacement: At each oil change Engine Air Filter Replacement: Every 30,000 miles or 24 months Cabin Air Filter Replacement: Every 15,000 miles or 12 months Coolant Flush Engine: First at 150,000 miles, then every 45,000 miles Brake Fluid Change: Every 24 months (DOT 3) Fluid Specifications Engine Oil Type: SAE 0W-20, API SN Certified Engine Oil Capacity: 4.0 quarts (3.8 L) Coolant Type Engine: Dex-Cool® (GM P/N 12346290 or equivalent) Coolant Capacity Engine: Approx. 5.0 quarts (4.7 L) Brake Fluid Type: DOT 3 Transmission Fluid Type: Not Applicable (Sealed Electric Drive Unit) Known Issues Battery Cooling System: Potential for coolant leaks or pump failures affecting battery thermal management. Range Extender Engine Hesitation: Some reports of the gasoline engine hesitating or not engaging smoothly under certain conditions. Charge Port Issues: Occasional issues with the charge port door or internal connections. 📚 Vehicle History Brand Heritage Brand Founding Year: 1911 Brand Focus: Wide range of vehicles, including trucks, SUVs, sedans, and historically performance cars. Model Evolution Volt Introduction Year: 2010 (as concept), 2011 (production start) Volt Initial Concept: Revolutionary EREV technology aimed at reducing reliance on gasoline. Volt Generation 1 Years: 2011-2015 Production Manufacturing Location: Detroit-Hamtramck Assembly Plant, Michigan, USA 🏆 Awards & Recognition Recognitions Green Car Of The Year: Green Car of the Year 2012...
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2012 Chevrolet Volt Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Volt
Year:
2012
Generation
Generation Name:
Gen 1
Generation Start Year:
2011
Generation End Year:
2015
Codes
Vin Code:
1G
👋 Introduction
Market Position
Segment:
Extended Range Electric Vehicle (EREV)
Unique Selling Proposition:
Pioneering EREV technology, offering electric-only driving for many commutes with a gasoline engine for extended range.
Competitive Analysis
Competitors 2012:
Nissan Leaf (BEV), Toyota Prius Plug-in Hybrid (PHEV), Ford C-Max Energi (PHEV)
Key Features
Powertrain Configuration:
Series Hybrid (EREV)
Battery Technology:
Lithium-ion (Li-ion)
Range Extension:
1.4L DOHC Inline-4 Gasoline Engine (LDU)
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Drive Unit (EDU), Regenerative Braking System, Battery Pack (Voltec), Range Extender Engine (1.4L Ecotec)
Chassis:
Suspension (Front/Rear), Steering, Brakes (Hydraulic/Regenerative), Wheels, Tires
Electrical:
High Voltage System, 12V Battery System, Charging System, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Audio, Infotainment, Navigation, Driver Information Center (DIC)
Body:
Body Exterior Panels, Doors, Windows, Seats, Interior Trim, HVAC System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Coolant Checks, Battery Maintenance, Tire Rotation, Brake Inspections
Diagnostics:
Troubleshooting Charts, DTC Code Explanations, Diagnostic Tree Procedures, Component Testing
Repair:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Service, Electrical Component Replacement, Battery Pack Service (Limited), Body Panel Repair
Installation:
Component Replacement, Sensor Calibration, Software Updates, Accessories
Technical Depth
Depth:
Complete: From basic maintenance to full component disassembly, diagnosis, and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Resolution:
High Resolution (Suitable for Printing)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LDU
Engine Type:
Naturally Aspirated Inline-4
Displacement:
1.4 Liters (1398 cc)
Bore X Stroke:
73.4 mm x 80.6 mm
Compression Ratio:
12.0:1
Valve Train:
DOHC, 4 Valves per Cylinder with Variable Valve Timing (VVT)
Performance
Horsepower Engine Only:
84 hp @ 4800 rpm
Torque Engine Only:
96 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87
🔧 Transmission
Standard
Type:
Electric Drive Unit (EDU) with Single Reduction Gear
Drive Modes:
Normal, Sport, Hold, Mountain, Comfort
Electric Motor Peak Hp:
149 hp
Electric Motor Peak Torque:
273 lb-ft
Features
Regenerative Braking:
Integrated with electric drive unit for energy recapture
Parking Brake:
Electric Parking Brake
📐 Dimensions
Exterior
Length:
177.1 inches
Width:
70.5 inches
Height:
56.6 inches
Wheelbase:
106.5 inches
Interior
Seating Capacity:
4 Passengers
Cargo
Cargo Volume Rear Seats Up:
10.6 cubic feet
Cargo Volume Rear Seats Down:
19.4 cubic feet
Weights
Curb Weight:
3760 - 3781 lbs
Gross Vehicle Weight Rating Gvwr:
4630 lbs
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for 2012 models)
IIHS Top Safety Pick:
Yes
Active Features
ABS:
Yes
Traction Control:
Yes
Electronic Stability Control:
Yes
Brake Assist:
Yes
Passive Features
Airbags:
Frontal, Side-Impact, Curtain (8 total)
Seatbelts:
3-Point with Pretensioners
Child Seat Anchors:
LATCH System
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink with 7-inch touchscreen
Navigation:
Optional Navigation System
Audio:
Bose Premium Audio System (Optional)
Driver Assistance
Rear Vision Camera:
Standard
Parking Assist:
Optional Rear Parking Assist Sensors
Connectivity
Bluetooth:
Standard Bluetooth for phone and audio streaming
Usb Port:
Standard USB Port
Remote Charging Control:
Available via mobile app (OnStar)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 12 months or 7,500 miles, whichever comes first (with oil life monitor system)
Engine Oil Filter Replacement:
At each oil change
Engine Air Filter Replacement:
Every 30,000 miles or 24 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Coolant Flush Engine:
First at 150,000 miles, then every 45,000 miles
Brake Fluid Change:
Every 24 months (DOT 3)
Fluid Specifications
Engine Oil Type:
SAE 0W-20, API SN Certified
Engine Oil Capacity:
4.0 quarts (3.8 L)
Coolant Type Engine:
Dex-Cool® (GM P/N 12346290 or equivalent)
Coolant Capacity Engine:
Approx. 5.0 quarts (4.7 L)
Brake Fluid Type:
DOT 3
Transmission Fluid Type:
Not Applicable (Sealed Electric Drive Unit)
Known Issues
Battery Cooling System:
Potential for coolant leaks or pump failures affecting battery thermal management.
Range Extender Engine Hesitation:
Some reports of the gasoline engine hesitating or not engaging smoothly under certain conditions.
Charge Port Issues:
Occasional issues with the charge port door or internal connections.
📚 Vehicle History
Brand Heritage
Brand Founding Year:
1911
Brand Focus:
Wide range of vehicles, including trucks, SUVs, sedans, and historically performance cars.
Model Evolution
Volt Introduction Year:
2010 (as concept), 2011 (production start)
Volt Initial Concept:
Revolutionary EREV technology aimed at reducing reliance on gasoline.
Volt Generation 1 Years:
2011-2015
Production
Manufacturing Location:
Detroit-Hamtramck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Green Car Of The Year:
Green Car of the Year 2012
Motor Trend Car Of The Year:
Finalist for MotorTrend Car of the Year 2011
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