2012 Mini Cooper Countryman Service & Repair Manual
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🏷️ Basic Information Identification Make: MINI Model: Cooper Countryman Year: 2012 Generation Countryman Generation: First Generation (R60) Codes Chassis Code: R60 👋 Introduction Market Position Segment: Compact Crossover SUV (SAC - Sports Activity Coupe) Target Audience: DIY enthusiasts, independent repair shops, MINI owners seeking comprehensive repair information. Competitive Analysis Key Competitors: Nissan Juke, Kia Soul, Fiat 500X (though often cross-shopped with premium compact SUVs). Key Features Uniqueness: Iconic MINI design language applied to a practical crossover format, offering a blend of style, go-kart handling, and versatility. Manual Advantage: Licensed OE (Original Equipment) data from RepairSurge provides authoritative and accurate repair procedures, superior to generic online forums or non-official guides. 📋 Manual Details Coverage Areas Covered Models: All 2012 MINI Cooper Countryman variants Covered Engine Options: All petrol and diesel engines offered for the 2012 model year Page Count Estimated Pages: Extensive (online digital format, content equivalent to thousands of printed pages) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Online Digital Access (PC, Laptop, Smartphone, Tablet compatible via web browser) Access Duration Access Duration: 1 Year (with discounts for renewal) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, engine block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel system (injectors, pump, lines), intake system, exhaust system, turbocharger (if applicable) Engine Management: ECU (Engine Control Unit) diagnostics, sensor data, ignition system, emission control systems, EVAP system, diagnostic trouble codes (DTCs) Transmission Drivetrain: Manual transmission, automatic transmission (including Steptronic/ALL4 variants), clutch system, differential, drive shafts, axles, all-wheel drive (ALL4) system Brakes: Front and rear brake systems, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid, brake lines, calipers, rotors, pads, parking brake Suspension Steering: Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering system (rack and pinion, power steering pump/motor, tie rods), wheel alignment Electrical Electronics: Battery, charging system (alternator/generator), starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, Body Control Module (BCM), convenience features, keyless entry, alarm system HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control module Body Interior: Body panels, doors, hood, tailgate, interior trim, seats, airbags, seat belts, exterior trim, glass replacement Infotainment Audio: Radio, CD player, navigation system, speaker system, Bluetooth connectivity, auxiliary input Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides, DTC interpretation Repair: Step-by-step repair instructions for all major vehicle systems, component replacement procedures, torque specifications for critical fasteners Diagnostics: Detailed diagnostic strategies, use of diagnostic tools and scan equipment, electrical system testing, component testing procedures Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems Body And Paint: Body panel replacement, dent repair, paint codes, door and window servicing, tailgate operation. Technical Depth Depth: Factory-level detail, covering basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Digital Format: Web-based access, compatible with standard internet browsers. Print Quality Print Capability: Pages can be printed from the online platform for hard copy reference. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Content Source Data Licensing: Licensed information derived from OE (Original Equipment) materials, ensuring accuracy and completeness. ⚙️ Engine Specifications Primary Engine Engine Option 1: 1.6L Naturally Aspirated Inline-4 (Cooper) Engine Option 2: 1.6L Turbocharged Inline-4 (Cooper S) Engine Option 3: 2.0L Turbocharged Diesel Inline-4 (Cooper D - primarily Europe) Performance Cooper Horsepower: 121 hp @ 6,000 rpm Cooper Torque: 114 lb-ft @ 4,250 rpm Cooper S Horsepower: 181 hp @ 5,500 rpm Cooper S Torque: 177 lb-ft @ 1,600 rpm (192 lb-ft with overboost) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for naturally aspirated, Direct Injection (DI) for turbocharged variants. Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) for petrol engines. 🔧 Transmission Standard Cooper Transmission: 6-speed Manual Transmission (Getrag GS6-55BG) Optional Cooper S Transmission: 6-speed Manual Transmission or 6-speed Automatic Transmission (Aisin 6F25) Features All Wheel Drive: Optional ALL4 all-wheel-drive system available on Cooper S models, utilizing an electro-hydraulic clutch for variable power distribution. 📐 Dimensions Exterior Wheelbase: 102.2 inches (2,596 mm) Length: 161.1 inches (4,092 mm) Width: 70.5 inches (1,791 mm) Height: 61.6 inches (1,564 mm) Weights Curb Weight Cooper: Approx. 3,077 lbs (1,396 kg) Curb Weight Cooper S All4: Approx. 3,373 lbs (1,530 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (for R60 models with appropriate safety equipment) IIHS Top Safety Pick: Good ratings in most crash tests for models equipped with optional frontal crash-avoidance systems. Active Features Stability Control: Standard DSC (Dynamic Stability Control) including ABS, EBD, DTC, and CBC. Braking Assist: Brake assist systems Passive Features...
Nissan Juke, Kia Soul, Fiat 500X (though often cross-shopped with premium compact SUVs).
Key Features
Uniqueness:
Iconic MINI design language applied to a practical crossover format, offering a blend of style, go-kart handling, and versatility.
Manual Advantage:
Licensed OE (Original Equipment) data from RepairSurge provides authoritative and accurate repair procedures, superior to generic online forums or non-official guides.
📋 Manual Details
Coverage Areas
Covered Models:
All 2012 MINI Cooper Countryman variants
Covered Engine Options:
All petrol and diesel engines offered for the 2012 model year
Page Count
Estimated Pages:
Extensive (online digital format, content equivalent to thousands of printed pages)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Digital Access (PC, Laptop, Smartphone, Tablet compatible via web browser)
Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering system (rack and pinion, power steering pump/motor, tie rods), wheel alignment
Electrical Electronics:
Battery, charging system (alternator/generator), starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, Body Control Module (BCM), convenience features, keyless entry, alarm system
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control module
Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides, DTC interpretation
Repair:
Step-by-step repair instructions for all major vehicle systems, component replacement procedures, torque specifications for critical fasteners
Diagnostics:
Detailed diagnostic strategies, use of diagnostic tools and scan equipment, electrical system testing, component testing procedures
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems
Body And Paint:
Body panel replacement, dent repair, paint codes, door and window servicing, tailgate operation.
Technical Depth
Depth:
Factory-level detail, covering basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Digital Format:
Web-based access, compatible with standard internet browsers.
Print Quality
Print Capability:
Pages can be printed from the online platform for hard copy reference.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Content Source
Data Licensing:
Licensed information derived from OE (Original Equipment) materials, ensuring accuracy and completeness.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
1.6L Naturally Aspirated Inline-4 (Cooper)
Engine Option 2:
1.6L Turbocharged Inline-4 (Cooper S)
Engine Option 3:
2.0L Turbocharged Diesel Inline-4 (Cooper D - primarily Europe)
Performance
Cooper Horsepower:
121 hp @ 6,000 rpm
Cooper Torque:
114 lb-ft @ 4,250 rpm
Cooper S Horsepower:
181 hp @ 5,500 rpm
Cooper S Torque:
177 lb-ft @ 1,600 rpm (192 lb-ft with overboost)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for naturally aspirated, Direct Injection (DI) for turbocharged variants.
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher) for petrol engines.
🔧 Transmission
Standard
Cooper Transmission:
6-speed Manual Transmission (Getrag GS6-55BG)
Optional
Cooper S Transmission:
6-speed Manual Transmission or 6-speed Automatic Transmission (Aisin 6F25)
Features
All Wheel Drive:
Optional ALL4 all-wheel-drive system available on Cooper S models, utilizing an electro-hydraulic clutch for variable power distribution.
📐 Dimensions
Exterior
Wheelbase:
102.2 inches (2,596 mm)
Length:
161.1 inches (4,092 mm)
Width:
70.5 inches (1,791 mm)
Height:
61.6 inches (1,564 mm)
Weights
Curb Weight Cooper:
Approx. 3,077 lbs (1,396 kg)
Curb Weight Cooper S All4:
Approx. 3,373 lbs (1,530 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for R60 models with appropriate safety equipment)
IIHS Top Safety Pick:
Good ratings in most crash tests for models equipped with optional frontal crash-avoidance systems.
Active Features
Stability Control:
Standard DSC (Dynamic Stability Control) including ABS, EBD, DTC, and CBC.
Braking Assist:
Brake assist systems
Passive Features
Airbags:
Front airbags, front side-impact airbags, curtain airbags, driver's knee airbag.
💡 Technology Features
Infotainment
Infotainment System:
MINI Connected infotainment system with options for Bluetooth audio, USB connectivity, auxiliary input, and optional navigation system.
Driver Assistance
Driver Assistance Features:
Optional features include rear parking sensors, Xenon headlights, and limited driver assistance systems.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition Based Service (CBS) system typically recommends oil changes every 10,000-15,000 miles or annually, whichever comes first.
Brake Fluid Change:
Typically every 2 years, regardless of mileage.
Spark Plug Replacement:
Around 60,000 miles for naturally aspirated, and 30,000-40,000 miles for turbocharged engines.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, viscosity typically 0W-30 or 5W-30 depending on climate and specific engine.
Coolant Type:
BMW Blue antifreeze/coolant, mixed 50/50 with distilled water.
Transmission Fluid Manual:
GL-4 SAE 75W-80 or 75W-90 synthetic gear oil.
Transmission Fluid Automatic:
BMW ATF 6 (or equivalent) for the 6-speed automatic transmission.
Known Issues
Common Issue 1:
Water pump leaks (plastic housing).
Common Issue 2:
Timing chain tensioner and guide wear on early N18 engines (Cooper S).
Common Issue 3:
HVAC blower motor resistor failure.
Common Issue 4:
Turbocharger issues on Cooper S models, including wastegate rattle and oil consumption.
📚 Vehicle History
Brand Heritage
Brand Origin:
British automotive marque known for its small, iconic, and fun-to-drive cars, now owned by BMW.
Model Evolution
Countryman Introduction:
The Countryman (R60) was introduced in 2010 as the first four-door MINI model and the brand's first crossover.
Production
Manufacturing Location:
Graz, Austria (by Magna Steyr)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Frequently praised for its unique styling and engaging driving dynamics within the compact crossover segment.
Ratings
Consumer Reports Reliability:
Variable reliability ratings across model years, with some common issues noted.