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2012 Mitsubishi i-MiEV (Peugeot iOn Citroën C-Zero) Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Mitsubishi Model: i-MiEV Related Models: Peugeot iOn, Citroën C-Zero Model Year: 2012 Codes Chassis Code: HA1W (for Mitsubishi i-MiEV) 👋 Introduction Market Position Segment: Subcompact Electric City Car Niche: One of the earliest mass-produced all-electric city cars, known for its compact size and urban maneuverability. Competitive Analysis Competitors 2012: Nissan Leaf, Chevrolet Volt (extended range), Ford Focus Electric (emerging). Key Features Design: Distinctive tall, narrow, 'tall-boy' design for maximum interior space within a small footprint. Powertrain Type: All-electric, featuring a rear-mounted electric motor and underfloor battery pack. Value Proposition Target Audience: Urban commuters, environmentally conscious drivers, fleet operators seeking low running costs. 📋 Manual Details Coverage Areas Market Scope: Global (primarily Japan, Europe, North America for i-MiEV variants; Europe for Peugeot iOn/Citroën C-Zero) Page Count Estimated Page Count: Comprehensive (exact count not specified, but described as 'COMPLETE') Manual Type Type: Workshop Repair & Service Manual Language Language: English Format File Format: ISO Operating System: Windows Accessibility: Downloadable, Printable 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including high-voltage battery system, charging system, electric motor, DC-DC converter, power control unit, infotainment, lighting, and all auxiliary electrical components. Powertrain: Detailed information on the electric drivetrain, including motor operation, inverter, reduction gear, battery management system (BMS), and associated cooling systems. Chassis: Complete coverage of suspension (front and rear), steering system, braking system (including regenerative braking components), wheels, and tires. Bodywork: Includes repair procedures for body panels, doors, windows, interior trim, bumpers, and structural components. HVAC: Service and repair of the climate control system, including cabin heating and cooling, specifically addressing components relevant to an electric vehicle. Procedures Included Maintenance: Periodic maintenance schedules, fluid level checks, filter replacements, tire rotations, and inspection procedures. Diagnostics: Troubleshooting guides, fault code interpretation (MUT-III specific), diagnostic procedures for all major systems, and component testing. Repair: Step-by-step repair instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Rebuild: Detailed procedures for rebuilding or overhauling major components where applicable, such as the reduction gear or specific electrical modules. Wiring Diagrams: Extensive and detailed electrical wiring diagrams for all vehicle systems, including high-voltage circuits. Technical Data: Tightening torques, fluid capacities, specifications for all serviceable parts, and performance data. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and troubleshooting to advanced diagnostics and component-level repairs, as used by factory-trained technicians. Diagnostic Tool Integration: Specifically references MUT-III (Mitsubishi Under Vehicle Information System) for diagnostics, indicating integration with factory diagnostic tools. 📊 Manual Specifications File Format File Type: ISO Image (typically requires mounting or extraction) Print Quality Printability: High-quality, printable with clear diagrams and text. Binding Type Binding: Digital (Printable) Paper Type Paper Quality: N/A (Digital Format) Manual Completeness Completeness: Guaranteed complete, no missing pages or sections. Manual Type Detail Origin: Official Factory Service Information ⚙️ Engine Specifications Primary Engine Motor Type: Permanent Magnet Synchronous Motor Power Output Hp: 67 hp @ 3000 rpm Torque Output Lb Ft: 133 lb-ft @ 0-1000 rpm Battery Type: Lithium-ion (Li-ion) Battery Capacity Kwh: 16 kWh Fuel System Charging System: Supports Level 1 (120V AC), Level 2 (240V AC), and CHAdeMO DC fast charging. Cooling System Cooling Type: Liquid-cooled battery pack and electric motor. 🔧 Transmission Standard Type: Single-speed reduction gear Optional Optional Gearboxes: N/A Features Drive Configuration: Rear-wheel drive (RWD) Regenerative Braking: Integrated regenerative braking system to recapture energy. 📐 Dimensions Exterior Length In: 133.7 inches Width In: 64.2 inches Height In: 60.4 inches Wheelbase In: 80.1 inches Weights Curb Weight Lbs: 2,557 lbs Gross Vehicle Weight Rating Lbs: 3,197 lbs 🛡️ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (for US models) Active Features Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA). Passive Features Airbags: Driver and passenger front airbags, side curtain airbags, driver's knee airbag. Body Structure: Reinforced body structure for occupant protection. 💡 Technology Features Infotainment Audio System: AM/FM/CD/MP3 audio system with auxiliary input and available USB port. Navigation: Optional navigation system available on some trims. Driver Assistance Traction Control: Active Stability Control (ASC) and Traction Control (TCL). Charging Indicators: Specific instrumentation and indicators related to battery state of charge, charging status, and energy consumption. Connectivity Charging Port Compatibility: CHAdeMO standard for DC fast charging is a key technological feature for its era. Advanced Tech Mut Iii Integration: Manual's reliance on MUT-III signifies a deep dive into the vehicle's electronic control units (ECUs) and their communication protocols. 🔧 Maintenance Service Intervals Tire Rotation: Every 7,500 miles or 6 months. Cabin Air Filter: Every 15,000 miles or 12 months. Brake Fluid Check: Inspect annually, replace per manual recommendations (typically every 2-3 years). Fluid Specifications Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with organic additives). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Battery Degradation: As with many early EVs, potential for...
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2012 Mitsubishi i-MiEV (Peugeot iOn Citroën C-Zero) Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]2012 Mitsubishi i-MiEV (Peugeot iOn Citroën C-Zero) Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]2012 Mitsubishi i-MiEV (Peugeot iOn Citroën C-Zero) Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
i-MiEV
Related Models:
Peugeot iOn, Citroën C-Zero
Model Year:
2012
Codes
Chassis Code:
HA1W (for Mitsubishi i-MiEV)
👋 Introduction
Market Position
Segment:
Subcompact Electric City Car
Niche:
One of the earliest mass-produced all-electric city cars, known for its compact size and urban maneuverability.
Competitive Analysis
Competitors 2012:
Nissan Leaf, Chevrolet Volt (extended range), Ford Focus Electric (emerging).
Key Features
Design:
Distinctive tall, narrow, 'tall-boy' design for maximum interior space within a small footprint.
Powertrain Type:
All-electric, featuring a rear-mounted electric motor and underfloor battery pack.
Value Proposition
Target Audience:
Urban commuters, environmentally conscious drivers, fleet operators seeking low running costs.
📋 Manual Details
Coverage Areas
Market Scope:
Global (primarily Japan, Europe, North America for i-MiEV variants; Europe for Peugeot iOn/Citroën C-Zero)
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but described as 'COMPLETE')
Manual Type
Type:
Workshop Repair & Service Manual
Language
Language:
English
Format
File Format:
ISO
Operating System:
Windows
Accessibility:
Downloadable, Printable
📖 Manual Coverage
Systems Covered
Electrical System:
Comprehensive coverage including high-voltage battery system, charging system, electric motor, DC-DC converter, power control unit, infotainment, lighting, and all auxiliary electrical components.
Powertrain:
Detailed information on the electric drivetrain, including motor operation, inverter, reduction gear, battery management system (BMS), and associated cooling systems.
Chassis:
Complete coverage of suspension (front and rear), steering system, braking system (including regenerative braking components), wheels, and tires.
Bodywork:
Includes repair procedures for body panels, doors, windows, interior trim, bumpers, and structural components.
HVAC:
Service and repair of the climate control system, including cabin heating and cooling, specifically addressing components relevant to an electric vehicle.
Procedures Included
Maintenance:
Periodic maintenance schedules, fluid level checks, filter replacements, tire rotations, and inspection procedures.
Diagnostics:
Troubleshooting guides, fault code interpretation (MUT-III specific), diagnostic procedures for all major systems, and component testing.
Repair:
Step-by-step repair instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.
Rebuild:
Detailed procedures for rebuilding or overhauling major components where applicable, such as the reduction gear or specific electrical modules.
Wiring Diagrams:
Extensive and detailed electrical wiring diagrams for all vehicle systems, including high-voltage circuits.
Technical Data:
Tightening torques, fluid capacities, specifications for all serviceable parts, and performance data.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and troubleshooting to advanced diagnostics and component-level repairs, as used by factory-trained technicians.
Diagnostic Tool Integration:
Specifically references MUT-III (Mitsubishi Under Vehicle Information System) for diagnostics, indicating integration with factory diagnostic tools.
📊 Manual Specifications
File Format
File Type:
ISO Image (typically requires mounting or extraction)
Print Quality
Printability:
High-quality, printable with clear diagrams and text.
Binding Type
Binding:
Digital (Printable)
Paper Type
Paper Quality:
N/A (Digital Format)
Manual Completeness
Completeness:
Guaranteed complete, no missing pages or sections.
Manual Type Detail
Origin:
Official Factory Service Information
⚙️ Engine Specifications
Primary Engine
Motor Type:
Permanent Magnet Synchronous Motor
Power Output Hp:
67 hp @ 3000 rpm
Torque Output Lb Ft:
133 lb-ft @ 0-1000 rpm
Battery Type:
Lithium-ion (Li-ion)
Battery Capacity Kwh:
16 kWh
Fuel System
Charging System:
Supports Level 1 (120V AC), Level 2 (240V AC), and CHAdeMO DC fast charging.
Cooling System
Cooling Type:
Liquid-cooled battery pack and electric motor.
🔧 Transmission
Standard
Type:
Single-speed reduction gear
Optional
Optional Gearboxes:
N/A
Features
Drive Configuration:
Rear-wheel drive (RWD)
Regenerative Braking:
Integrated regenerative braking system to recapture energy.
📐 Dimensions
Exterior
Length In:
133.7 inches
Width In:
64.2 inches
Height In:
60.4 inches
Wheelbase In:
80.1 inches
Weights
Curb Weight Lbs:
2,557 lbs
Gross Vehicle Weight Rating Lbs:
3,197 lbs
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for US models)
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Passive Features
Airbags:
Driver and passenger front airbags, side curtain airbags, driver's knee airbag.
Body Structure:
Reinforced body structure for occupant protection.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD/MP3 audio system with auxiliary input and available USB port.
Navigation:
Optional navigation system available on some trims.
Driver Assistance
Traction Control:
Active Stability Control (ASC) and Traction Control (TCL).
Charging Indicators:
Specific instrumentation and indicators related to battery state of charge, charging status, and energy consumption.
Connectivity
Charging Port Compatibility:
CHAdeMO standard for DC fast charging is a key technological feature for its era.
Advanced Tech
Mut Iii Integration:
Manual's reliance on MUT-III signifies a deep dive into the vehicle's electronic control units (ECUs) and their communication protocols.
🔧 Maintenance
Service Intervals
Tire Rotation:
Every 7,500 miles or 6 months.
Cabin Air Filter:
Every 15,000 miles or 12 months.
Brake Fluid Check:
Inspect annually, replace per manual recommendations (typically every 2-3 years).
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with organic additives).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Battery Degradation:
As with many early EVs, potential for battery capacity degradation over extended periods and charge cycles.
Charging Port Issues:
Occasional reports of issues with the charging port mechanism or connections.
HVAC Efficiency:
Electric vehicles can experience reduced range in extreme temperatures due to HVAC system usage; the manual covers efficient operation.
📚 Vehicle History
Brand Heritage
Mitsubishi Ev History:
Mitsubishi has a long history in electric vehicle development, dating back to the Lancer Evolution MIEV research vehicle and early electric prototypes.
Model Evolution
Predecessor:
Based on the Mitsubishi i Kei car platform.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Period:
Introduced in Japan in 2009, global rollout followed, with the 2012 model year representing a key period for international sales.
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