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2012 Porsche Cayman Service & Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Year: 2012 Generation Chassis Code: 987 (Second Generation) Codes Model Code: 987.2 (Mid-cycle refresh designation) 👋 Introduction Market Position Segment: Mid-engine sports car Manufacturer Philosophy: Emphasis on driving dynamics, performance, and build quality. Competitive Analysis Key Competitors: Lotus Evora, Audi R8 (V8), BMW M2, Nissan GT-R (early models). Key Features Platform Basis: Shares platform components with the Porsche Boxster (987). Driving Experience: Renowned for its precise handling, balanced chassis, and driver engagement. Manual Value Proposition Convenience: Instant online access, searchable, and available across multiple devices. Accuracy: Officially licensed OE (Original Equipment) derived information from RepairSurge. 📋 Manual Details Coverage Areas Primary Coverage: Porsche Cayman (987) Specific Years Covered: 2012 Page Count Estimated Page Count: Extensive (Digital format, dynamically accessed) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Online Software/Web-based Access Access Duration: 1 Year (with discounts for renewal) 📖 Manual Coverage Systems Covered Engine: Complete coverage including diagnostics, repair, and overhaul. Drivetrain: Manual and PDK transmission, clutch, differential, axles. Brakes: Hydraulic system, ABS, PSM, brake pad/rotor replacement, bleeding procedures. Suspension Steering: Front and rear suspension components, steering rack, power steering system. Electrical Electronics: Complete wiring diagrams, component testing, ECU diagnostics, lighting, audio, comfort systems. Bodywork: Panel replacement, door mechanisms, interior trim, glass. Heating Air Conditioning: HVAC system diagnosis, refrigerant handling, component replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement. Troubleshooting Diagnostics: Systematic fault finding, diagnostic trouble codes (DTCs), component testing procedures. Major Repairs: Engine internal repairs, transmission overhaul, suspension rebuilds. Component Replacement: Step-by-step guides for virtually all components. Special Tools: Identification and usage of specific Porsche-required tools. Technical Depth Depth: Factory-level technical specifications, diagnostic procedures, and repair instructions. Diagnostic Capability: Detailed diagnostic flowcharts and component-level testing, often referencing Porsche diagnostic equipment (e.g., PIWIS). 📊 Manual Specifications File Format Platform Compatibility: PC, Laptop, Smartphone, Tablet via Web Browser Data Access: Internet connection required Print Quality Print Option: Printable pages available through the interface Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Engine Code: MA1.20 (for 2.9L) and MA1.21 (for 3.4L) Displacement Base: 2.9 Liters (Cayman) Displacement Performance: 3.4 Liters (Cayman S) Performance Horsepower Base: 265 hp @ 6400 rpm (2.9L) Horsepower Performance: 320 hp @ 7300 rpm (3.4L) Torque Base: 221 lb-ft @ 4400-6000 rpm (2.9L) Torque Performance: 273 lb-ft @ 4750-6700 rpm (3.4L) Fuel System Fuel Delivery: Direct Fuel Injection (DFI) Recommended Fuel: Premium Unleaded Gasoline (91 AKI or higher) Engine Management ECU Type: Bosch Motronic (specific variant may vary) 🔧 Transmission Standard Transmission Type Base: 6-Speed Manual Optional Transmission Type Optional: 7-Speed PDK (Porsche Doppelkupplung) Dual-Clutch Automatic Features Pdk Functionality: Sport modes, manual shifting via paddles or shifter. Fluid Specifications Manual Transmission Fluid: Mobilube PTX 75W-90 (or equivalent meeting Porsche A40 specification) Pdk Transmission Fluid: Pentosin FFL-3 (specific Porsche Approved Fluid) 📐 Dimensions Exterior Length: 170.6 in (4333 mm) Width: 71.5 in (1815 mm) Height: 50.4 in (1280 mm) Wheelbase: 95.1 in (2415 mm) Weights Curb Weight Base: 3,043 lbs (1380 kg) with manual transmission Curb Weight Performance: 3,087 lbs (1400 kg) with PDK transmission Cargo Trunk Volume Front: 5.1 cu ft (145 liters) Trunk Volume Rear: 9.7 cu ft (275 liters) 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA and IIHS ratings for the 987 generation generally indicate good performance, though specific 2012 Cayman ratings may require separate verification. Active Features Electronic Stability Control: Porsche Stability Management (PSM) Traction Control: ASR (Anti-Slip Regulation) Brake Assist: Included with PSM Passive Features Airbags: Front airbags, side airbags, knee airbags (driver). Seatbelts: Pretensioners and load limiters Rollover Protection: Integrated rollover protection bars 💡 Technology Features Infotainment Head Unit: PCM 3.0 (Porsche Communication Management) Display: 6.5-inch touchscreen Navigation: Optional; typically includes SD card or hard drive based navigation. Audio System: Standard 8-speaker system; optional Bose surround sound and Burmester high-end surround sound systems available. Driver Assistance Parking Sensors: Optional ParkAssist system (front and rear) Cruise Control: Standard Connectivity Bluetooth: Optional for hands-free calling and audio streaming Usb Interface: Optional, typically integrated into the PCM 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 1 year (whichever comes first), or as indicated by the vehicle's oil level sensor and service indicator. Major Service Interval: Around 30,000-40,000 miles, often including spark plugs, brake fluid flush, and drive belt inspection/replacement. Fluid Specifications Coolant: Porsche Coolant Antifreeze (G48), mix 50/50 with distilled water. Brake Fluid: Porsche DOT 4 (or equivalent meeting Porsche HV-100 specification). Power Steering Fluid: Pentosin CHF 11S (or equivalent meeting Porsche specifications) Engine Oil Capacity 2.9L: 8.5 US quarts (8.0 liters) Engine Oil Capacity 3.4L: 8.5 US quarts (8.0 liters) Engine Oil Type: Synthetic 0W-40 or 5W-40 meeting Porsche A40 specification. Known Issues Intermediate Shaft...
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2012 Porsche Cayman Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Year:
2012
Generation
Chassis Code:
987 (Second Generation)
Codes
Model Code:
987.2 (Mid-cycle refresh designation)
👋 Introduction
Market Position
Segment:
Mid-engine sports car
Manufacturer Philosophy:
Emphasis on driving dynamics, performance, and build quality.
Competitive Analysis
Key Competitors:
Lotus Evora, Audi R8 (V8), BMW M2, Nissan GT-R (early models).
Key Features
Platform Basis:
Shares platform components with the Porsche Boxster (987).
Driving Experience:
Renowned for its precise handling, balanced chassis, and driver engagement.
Manual Value Proposition
Convenience:
Instant online access, searchable, and available across multiple devices.
Accuracy:
Officially licensed OE (Original Equipment) derived information from RepairSurge.
📋 Manual Details
Coverage Areas
Primary Coverage:
Porsche Cayman (987)
Specific Years Covered:
2012
Page Count
Estimated Page Count:
Extensive (Digital format, dynamically accessed)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software/Web-based Access
Access Duration:
1 Year (with discounts for renewal)
📖 Manual Coverage
Systems Covered
Engine:
Complete coverage including diagnostics, repair, and overhaul.
Drivetrain:
Manual and PDK transmission, clutch, differential, axles.
Brakes:
Hydraulic system, ABS, PSM, brake pad/rotor replacement, bleeding procedures.
Suspension Steering:
Front and rear suspension components, steering rack, power steering system.
Electrical Electronics:
Complete wiring diagrams, component testing, ECU diagnostics, lighting, audio, comfort systems.
Bodywork:
Panel replacement, door mechanisms, interior trim, glass.
Heating Air Conditioning:
HVAC system diagnosis, refrigerant handling, component replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement.
Troubleshooting Diagnostics:
Systematic fault finding, diagnostic trouble codes (DTCs), component testing procedures.
Major Repairs:
Engine internal repairs, transmission overhaul, suspension rebuilds.
Component Replacement:
Step-by-step guides for virtually all components.
Special Tools:
Identification and usage of specific Porsche-required tools.
Technical Depth
Depth:
Factory-level technical specifications, diagnostic procedures, and repair instructions.
Diagnostic Capability:
Detailed diagnostic flowcharts and component-level testing, often referencing Porsche diagnostic equipment (e.g., PIWIS).
📊 Manual Specifications
File Format
Platform Compatibility:
PC, Laptop, Smartphone, Tablet via Web Browser
Data Access:
Internet connection required
Print Quality
Print Option:
Printable pages available through the interface
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Engine Code:
MA1.20 (for 2.9L) and MA1.21 (for 3.4L)
Displacement Base:
2.9 Liters (Cayman)
Displacement Performance:
3.4 Liters (Cayman S)
Performance
Horsepower Base:
265 hp @ 6400 rpm (2.9L)
Horsepower Performance:
320 hp @ 7300 rpm (3.4L)
Torque Base:
221 lb-ft @ 4400-6000 rpm (2.9L)
Torque Performance:
273 lb-ft @ 4750-6700 rpm (3.4L)
Fuel System
Fuel Delivery:
Direct Fuel Injection (DFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 AKI or higher)
Engine Management
ECU Type:
Bosch Motronic (specific variant may vary)
🔧 Transmission
Standard
Transmission Type Base:
6-Speed Manual
Optional
Transmission Type Optional:
7-Speed PDK (Porsche Doppelkupplung) Dual-Clutch Automatic
Features
Pdk Functionality:
Sport modes, manual shifting via paddles or shifter.
Fluid Specifications
Manual Transmission Fluid:
Mobilube PTX 75W-90 (or equivalent meeting Porsche A40 specification)
Pdk Transmission Fluid:
Pentosin FFL-3 (specific Porsche Approved Fluid)
📐 Dimensions
Exterior
Length:
170.6 in (4333 mm)
Width:
71.5 in (1815 mm)
Height:
50.4 in (1280 mm)
Wheelbase:
95.1 in (2415 mm)
Weights
Curb Weight Base:
3,043 lbs (1380 kg) with manual transmission
Curb Weight Performance:
3,087 lbs (1400 kg) with PDK transmission
Cargo
Trunk Volume Front:
5.1 cu ft (145 liters)
Trunk Volume Rear:
9.7 cu ft (275 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA and IIHS ratings for the 987 generation generally indicate good performance, though specific 2012 Cayman ratings may require separate verification.
Active Features
Electronic Stability Control:
Porsche Stability Management (PSM)
Traction Control:
ASR (Anti-Slip Regulation)
Brake Assist:
Included with PSM
Passive Features
Airbags:
Front airbags, side airbags, knee airbags (driver).
Seatbelts:
Pretensioners and load limiters
Rollover Protection:
Integrated rollover protection bars
💡 Technology Features
Infotainment
Head Unit:
PCM 3.0 (Porsche Communication Management)
Display:
6.5-inch touchscreen
Navigation:
Optional; typically includes SD card or hard drive based navigation.
Audio System:
Standard 8-speaker system; optional Bose surround sound and Burmester high-end surround sound systems available.
Driver Assistance
Parking Sensors:
Optional ParkAssist system (front and rear)
Cruise Control:
Standard
Connectivity
Bluetooth:
Optional for hands-free calling and audio streaming
Usb Interface:
Optional, typically integrated into the PCM
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 1 year (whichever comes first), or as indicated by the vehicle's oil level sensor and service indicator.
Major Service Interval:
Around 30,000-40,000 miles, often including spark plugs, brake fluid flush, and drive belt inspection/replacement.
Fluid Specifications
Coolant:
Porsche Coolant Antifreeze (G48), mix 50/50 with distilled water.
Brake Fluid:
Porsche DOT 4 (or equivalent meeting Porsche HV-100 specification).
Power Steering Fluid:
Pentosin CHF 11S (or equivalent meeting Porsche specifications)
Engine Oil Capacity 2.9L:
8.5 US quarts (8.0 liters)
Engine Oil Capacity 3.4L:
8.5 US quarts (8.0 liters)
Engine Oil Type:
Synthetic 0W-40 or 5W-40 meeting Porsche A40 specification.
Known Issues
Intermediate Shaft Bearing:
While less prevalent on the 9A1 engine generation than previous M97 engines, it's still a point of vigilance for early signs of wear.
Clutch Wear:
Can be a wear item depending on driving style, particularly with aggressive use of manual transmission.
Pdk Mechatronics:
Occasional reports of mechatronic unit issues, though generally robust.
Water Pump Leaks:
Can develop leaks over time and require replacement.
📚 Vehicle History
Brand Heritage
Founding Philosophy:
Founded in 1931, Porsche is synonymous with motorsport success and high-performance sports cars.
Model Evolution
First Generation:
Porsche Boxster (986) introduced in 1996.
Second Generation Introduction:
Cayman (987) introduced in 2005, based on the Boxster platform but with a fixed roof, enhancing chassis rigidity and aerodynamics.
Mid Cycle Refresh 987 2:
The 2009 model year brought significant updates, including new direct-injection engines and the PDK transmission, carrying over into the 2012 model year.
Production
Manufacturing Location:
Zuffenhausen, Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Cayman models are consistently praised by automotive journalists for their handling, steering feel, and driver engagement, often winning awards in their respective sports car segments.
Powertrain Awards:
Porsche's flat-six engines have a long history of receiving 'Engine of the Year' awards for their performance and efficiency.
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