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Subaru Forester 2012 Workshop Service Manual for Repair

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Forester Year: 2012 Generation: Fourth Generation (SJ) Codes Chassis Code: SJ ๐Ÿ‘‹ Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Symmetrical All-Wheel Drive as standard, practical cargo space, excellent visibility, reputation for safety and durability. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Mazda CX-5, Nissan Rogue, Ford Escape. Key Features AWD System: Subaru's Symmetrical All-Wheel Drive is a standard feature across all trims, enhancing traction and stability in various driving conditions. Engine Layout: Horizontally-opposed Boxer engines, providing a lower center of gravity for improved handling and stability. Visibility: Excellent outward visibility due to large glass areas and a commanding driving position. ๐Ÿ“‹ Manual Details Coverage Areas Region Covered: Global (primarily North America, Europe, Australia) Page Count Total Pages: 4534 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Comprehensive coverage of all engine variants, including Boxer engine principles, diagnostics, repair, and overhaul for naturally aspirated and turbocharged (XT models) engines. Transmission: Detailed information on Lineartronic CVT (Continuously Variable Transmission) and 5-speed/6-speed manual transmissions, including operation, maintenance, diagnostics, and overhaul. Drivetrain: Full coverage of Subaru's Symmetrical All-Wheel Drive system, including front and rear differentials, driveshafts, and coupling systems. Suspension: In-depth coverage of front MacPherson struts and rear multi-link suspension systems, including component replacement, alignment specifications, and troubleshooting. Brakes: Detailed procedures for hydraulic brake system maintenance, including ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad/rotor replacement, caliper service, and bleeding procedures. Steering: Information on hydraulic power steering system, including pump, rack and pinion, and fluid specifications. Electrical: Extensive coverage of the vehicle's electrical system, including wiring diagrams for all circuits, component testing, charging system, starting system, lighting, and accessory circuits. Climate Control: Service and repair procedures for HVAC (Heating, Ventilation, and Air Conditioning) system, including refrigerant handling, component replacement, and diagnosis. Body And Interior: Detailed instructions for body panel removal and installation, interior trim, upholstery, glass replacement, and bodywork repair. Safety Systems: Coverage of SRS (Supplemental Restraint System) airbags, seatbelt pre-tensioners, and associated sensors and control modules. NOTE: Extreme caution and specific training are required for SRS system work. Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures for all intervals, including oil changes, filter replacements, fluid checks, and inspections. Engine Repair: Component-level engine repair, including cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, and timing belt/chain replacement (where applicable). Transmission Repair: Overhaul procedures for both manual and CVT transmissions, including torque converter replacement, clutch service, and valve body diagnostics. Brake Service: Replacement of brake pads, rotors, calipers, hoses, and bleeding of the brake system. Electrical Diagnostics: Troubleshooting guides and diagnostic flowcharts for common electrical faults, including sensor testing and ECU diagnosis. Suspension And Steering Repair: Replacement of struts, shocks, ball joints, tie rod ends, and power steering pump/rack. Body Panel Replacement: Step-by-step guides for removing and installing fenders, hoods, bumpers, doors, and glass. Troubleshooting: Comprehensive troubleshooting section with symptoms, potential causes, and recommended repair actions for various vehicle systems. Torque Specifications: Detailed torque values for all critical fasteners across all vehicle systems. Technical Depth Depth: Complete overhaul and detailed repair procedures, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to full engine and transmission rebuilds. ๐Ÿ“Š Manual Specifications File Format Compatibility: Viewable on any device with a PDF reader (PC, Mac, tablet, smartphone). Print Quality Quality: High-resolution scans ensuring clarity of text, diagrams, and images. Optimized for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Searchability Text Search: Searchable text allows for quick location of specific information, procedures, and part numbers. โš™๏ธ Engine Specifications Primary Engine Engine Code Base: FB25 Displacement Base: 2.5 Liters (2498 cc) Configuration Base: Naturally Aspirated Flat-4 (Boxer) Horsepower Base: 173 hp @ 5600 rpm Torque Base: 174 lb-ft @ 4100 rpm Turbo Engine Engine Code Turbo: FA20DIT (Forester XT models) Displacement Turbo: 2.0 Liters (1998 cc) Configuration Turbo: Turbocharged Flat-4 (Boxer) Horsepower Turbo: 250 hp @ 5600 rpm Torque Turbo: 258 lb-ft @ 2000-4800 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPFI) for NA engines, Direct Injection (DI) for XT models. Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (for NA), 91 AKI (for XT models) ๐Ÿ”ง Transmission Standard Transmission Type Standard: Lineartronic CVT (Continuously Variable Transmission) Optional Transmission Type Optional: 6-speed Manual Transmission (available on some trims, particularly 2.5i models) Features AWD Integration: Fully integrated with Symmetrical All-Wheel Drive system for optimized power distribution. Cvt Modes: Manual mode with paddle shifters for simulated gear changes (on select trims). Fluid Specifications Cvt Fluid Type: Subaru CVTF (Continuously Variable Fluid) II or equivalent (specific part number available in manual). Manual Transmission Fluid: Subaru Extra-S Gear Oil or equivalent (API GL-5, SAE 75W-90). ๐Ÿ“ Dimensions Exterior Length: Approx. 180.9 inches (4595 mm) Width:...
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Subaru Forester 2012 Workshop Service Manual for Repair
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2012
Generation:
Fourth Generation (SJ)
Codes
Chassis Code:
SJ
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Crossover SUV
Key Selling Points:
Symmetrical All-Wheel Drive as standard, practical cargo space, excellent visibility, reputation for safety and durability.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Mazda CX-5, Nissan Rogue, Ford Escape.
Key Features
AWD System:
Subaru's Symmetrical All-Wheel Drive is a standard feature across all trims, enhancing traction and stability in various driving conditions.
Engine Layout:
Horizontally-opposed Boxer engines, providing a lower center of gravity for improved handling and stability.
Visibility:
Excellent outward visibility due to large glass areas and a commanding driving position.
๐Ÿ“‹ Manual Details
Coverage Areas
Region Covered:
Global (primarily North America, Europe, Australia)
Page Count
Total Pages:
4534
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of all engine variants, including Boxer engine principles, diagnostics, repair, and overhaul for naturally aspirated and turbocharged (XT models) engines.
Transmission:
Detailed information on Lineartronic CVT (Continuously Variable Transmission) and 5-speed/6-speed manual transmissions, including operation, maintenance, diagnostics, and overhaul.
Drivetrain:
Full coverage of Subaru's Symmetrical All-Wheel Drive system, including front and rear differentials, driveshafts, and coupling systems.
Suspension:
In-depth coverage of front MacPherson struts and rear multi-link suspension systems, including component replacement, alignment specifications, and troubleshooting.
Brakes:
Detailed procedures for hydraulic brake system maintenance, including ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad/rotor replacement, caliper service, and bleeding procedures.
Steering:
Information on hydraulic power steering system, including pump, rack and pinion, and fluid specifications.
Electrical:
Extensive coverage of the vehicle's electrical system, including wiring diagrams for all circuits, component testing, charging system, starting system, lighting, and accessory circuits.
Climate Control:
Service and repair procedures for HVAC (Heating, Ventilation, and Air Conditioning) system, including refrigerant handling, component replacement, and diagnosis.
Body And Interior:
Detailed instructions for body panel removal and installation, interior trim, upholstery, glass replacement, and bodywork repair.
Safety Systems:
Coverage of SRS (Supplemental Restraint System) airbags, seatbelt pre-tensioners, and associated sensors and control modules. NOTE: Extreme caution and specific training are required for SRS system work.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for all intervals, including oil changes, filter replacements, fluid checks, and inspections.
Engine Repair:
Component-level engine repair, including cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, and timing belt/chain replacement (where applicable).
Transmission Repair:
Overhaul procedures for both manual and CVT transmissions, including torque converter replacement, clutch service, and valve body diagnostics.
Brake Service:
Replacement of brake pads, rotors, calipers, hoses, and bleeding of the brake system.
Electrical Diagnostics:
Troubleshooting guides and diagnostic flowcharts for common electrical faults, including sensor testing and ECU diagnosis.
Suspension And Steering Repair:
Replacement of struts, shocks, ball joints, tie rod ends, and power steering pump/rack.
Body Panel Replacement:
Step-by-step guides for removing and installing fenders, hoods, bumpers, doors, and glass.
Troubleshooting:
Comprehensive troubleshooting section with symptoms, potential causes, and recommended repair actions for various vehicle systems.
Torque Specifications:
Detailed torque values for all critical fasteners across all vehicle systems.
Technical Depth
Depth:
Complete overhaul and detailed repair procedures, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to full engine and transmission rebuilds.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
Viewable on any device with a PDF reader (PC, Mac, tablet, smartphone).
Print Quality
Quality:
High-resolution scans ensuring clarity of text, diagrams, and images. Optimized for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text allows for quick location of specific information, procedures, and part numbers.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Base:
FB25
Displacement Base:
2.5 Liters (2498 cc)
Configuration Base:
Naturally Aspirated Flat-4 (Boxer)
Horsepower Base:
173 hp @ 5600 rpm
Torque Base:
174 lb-ft @ 4100 rpm
Turbo Engine
Engine Code Turbo:
FA20DIT (Forester XT models)
Displacement Turbo:
2.0 Liters (1998 cc)
Configuration Turbo:
Turbocharged Flat-4 (Boxer)
Horsepower Turbo:
250 hp @ 5600 rpm
Torque Turbo:
258 lb-ft @ 2000-4800 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPFI) for NA engines, Direct Injection (DI) for XT models.
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (for NA), 91 AKI (for XT models)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
Lineartronic CVT (Continuously Variable Transmission)
Optional
Transmission Type Optional:
6-speed Manual Transmission (available on some trims, particularly 2.5i models)
Features
AWD Integration:
Fully integrated with Symmetrical All-Wheel Drive system for optimized power distribution.
Cvt Modes:
Manual mode with paddle shifters for simulated gear changes (on select trims).
Fluid Specifications
Cvt Fluid Type:
Subaru CVTF (Continuously Variable Fluid) II or equivalent (specific part number available in manual).
Manual Transmission Fluid:
Subaru Extra-S Gear Oil or equivalent (API GL-5, SAE 75W-90).
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 180.9 inches (4595 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 65.7 inches (1670 mm)
Wheelbase:
Approx. 103.9 inches (2640 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 34.4 cu ft (974 liters)
Cargo Volume With Rear Seats Folded:
Approx. 70.4 cu ft (1993 liters)
Weights
Curb Weight Base:
Approx. 3300 - 3400 lbs (1497 - 1542 kg)
Towing Capacity:
1500 lbs (680 kg) - consult manual for specific trailer brake requirements.
๐Ÿ›ก๏ธ Safety Features
Ratings
IIHS Top Safety Pick:
Yes (for 2012 model year)
NHTSA Overall Rating:
5-Star (for 2012 model year)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Standard Electronic Brakeforce Distribution
TCS:
Standard Traction Control System
Esc:
Standard Electronic Stability Control (Vehicle Dynamics Control)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters in all seating positions.
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
๐Ÿ’ก Technology Features
Infotainment
Head Unit Options:
Base models feature a 6-speaker audio system with CD player and auxiliary input. Higher trims offer touch-screen infotainment systems with optional navigation and Bluetooth connectivity.
Driver Assistance
Camera System:
Optional rear-view camera integrated with the infotainment system.
Keyless Access:
Optional Keyless Access system with push-button start.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone and audio streaming connectivity on higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Check manual for severe driving conditions.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months. More frequent replacement recommended in dusty conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
60,000 miles (96,000 km) for naturally aspirated engines. Consult manual for XT models.
Transmission Fluid Change Cvt:
Recommended every 30,000 miles (48,000 km) or 24 months, especially under severe driving conditions. Check for filter replacement as well.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic Engine Oil.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent. 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Subaru Genuine ATF-HP or equivalent (check manual for specific PN).
Known Issues
Cvt Hesitation:
Some early models may experience minor hesitation; regular fluid changes are crucial for CVT longevity. Manual provides diagnostic steps.
Oil Consumption:
Certain FB25 engines can exhibit oil consumption; proper monitoring and adherence to oil change intervals are important.
Headlight Fogging:
Condensation can sometimes form inside headlight assemblies; manual may offer disassembly/cleaning procedures.
๐Ÿ“š Vehicle History
Brand Heritage
Company Origin:
Founded in 1917 as Fuji Heavy Industries Ltd., rebranded as Subaru Corporation in 2017.
All Wheel Drive Pioneer:
Subaru is renowned for its pioneering work and widespread adoption of All-Wheel Drive technology in passenger vehicles.
Model Evolution
First Generation:
Introduced in 1997 as a compact SUV/station wagon, blending SUV practicality with car-like handling.
Fourth Generation Introduction:
The 2012 model year marked the debut of the fourth generation (SJ), featuring a completely new platform and design language, and the introduction of the Lineartronic CVT.
Production
Manufacturing Location:
Gunma Manufacturing Plant, Japan.
๐Ÿ† Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick.
NHTSA Award:
National Highway Traffic Safety Administration (NHTSA) 5-Star Safety Rating.
Edmunds Best SUVs:
Often cited by automotive publications like Edmunds for its practicality and value within its segment.
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