Husqvarna TE 250R 2013 Workshop Service Manual for Repair
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๐ท๏ธ Basic Information Identification Make: Husqvarna Model: TE 250R Year: 2013 Type: Dual-Sport Motorcycle ๐ Introduction Market Position Market Segment: Enduro / Off-Road / Dual-Sport Motorcycle Competitive Analysis Competitors: KTM EXC, Yamaha WR, Honda CRF-X, Suzuki RMX, GasGas EC series of the same era. Key Features Model Purpose: Designed for off-road riding with street-legal capabilities, offering a blend of performance and versatility. ๐ Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance Page Count Page Count: 351 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of engine components. Fuel System: Carburetor (Mikuni VM28 type is common for this era, though specific model may vary), fuel tank, fuel lines, filters. Ignition System: CDI, spark plug, stator, wiring. Cooling System: Radiator, coolant hoses, fan (if applicable), thermostat. Exhaust System: Muffler, exhaust pipes, gaskets. Transmission: Gearbox internals, clutch operation and adjustment, gear shift mechanism. Suspension Front: Upside-down telescopic forks, internal components, seals, fluid replacement, adjustments. Suspension Rear: Monoshock absorber, linkage system, adjustment procedures, rebuild. Braking System Front: Hydraulic disc brake caliper, master cylinder, brake lines, pad replacement, rotor specifications. Braking System Rear: Hydraulic disc brake caliper, master cylinder, brake lines, pad replacement, rotor specifications. Wheels Tires: Spoke wheel maintenance, hub bearings, tire pressure, recommended tire sizes. Electrical System: Wiring diagrams, lighting, battery maintenance, charging system, fuses, switches. Frame Chassis: Frame inspection, steering head bearings, swingarm maintenance. Bodywork Plastics: Fairing removal and installation, seat, fuel tank cover. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, lubrication, air filter cleaning. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues. Disassembly Assembly: Step-by-step instructions for removing and reinstalling major and minor components. Adjustments: Carburetor tuning, clutch and brake lever adjustments, suspension settings. Rebuilds: Engine top-end and bottom-end rebuilds, carburetor rebuilds, suspension fork and shock rebuilds. Torque Specifications: Detailed torque values for all critical fasteners. Technical Depth Depth Of Information: Comprehensive, covering all aspects from basic checks to complete overhauls. Diagrams Illustrations: Detailed pictorial diagrams, exploded views, and photographs. Special Tools: Identification and usage instructions for specialized service tools. Service Data: Precise specifications, tolerances, and wear limits. ๐ Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (all pages) Binding Type Binding Type: Digital Download (User Printable) Paper Type Paper Type: N/A (Digital) Software Requirement Software Requirement: Adobe Reader Compatibility Os Compatibility: Windows, Mac, Linux โ๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, liquid-cooled Displacement: Approximately 249cc (exact bore and stroke would be detailed in the manual) Bore X Stroke: Refer to manual for exact specifications. Compression Ratio: Refer to manual for exact specifications. Performance Horsepower: Estimated around 40-45 HP, depending on tuning and specific model variant. Torque: Refer to manual for precise figures and delivery curve. Fuel System Fuel Delivery: Carburetor (likely Mikuni VM28 or similar 28mm constant-velocity carburetor). Fuel Type: Unleaded gasoline (Octane rating specified in manual). Oil Mixture: Premix or Autolube system (specific details in manual). Lubrication Engine Oil Type: Specific 2-stroke engine oil, viscosity and brand recommendations in manual. Transmission Oil Type: Specific gearbox oil, viscosity and brand recommendations in manual (e.g., SAE 75W/90 or 10W/40 for wet clutches). ๐ง Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Features: N/A (Standard gearbox configuration) Features Clutch Type: Wet multi-plate Final Drive: O-ring sealed chain ๐ Dimensions Exterior Length: Refer to manual for precise dimensions. Width: Refer to manual for precise dimensions. Height: Refer to manual for precise dimensions. Weights Dry Weight: Typically around 105-110 kg (231-243 lbs) for this class of enduro bike. Wet Weight: Refer to manual for accurate specification with fluids. Fuel Capacity: Approximately 8-10 Liters (2.1-2.6 Gallons), confirm in manual. Wheelbase: Refer to manual for precise dimensions. Ground Clearance: Refer to manual for precise dimensions. ๐ก๏ธ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily through rider skill and adherence to manual's guidelines). Active Features Active Safety: Responsive braking system, agile handling, appropriate tire selection for conditions (covered in manual). Passive Features Passive Safety: Frame integrity, rider protection gear recommendations (implied by manual's cautious approach). ๐ก Technology Features Infotainment Infotainment Features: Minimalist; primarily focused on riding performance. Includes basic instrumentation (speedometer, odometer, hour meter, basic indicator lights). Driver Assistance Driver Assistance Systems: N/A (Focus on rider control and mechanical systems). Connectivity Connectivity Features: N/A ๐ง Maintenance Service Intervals Engine Oil Change Interval: Typically every 10-15 hours of riding for aggressive use, or as specified in the periodic maintenance chart within the manual. Air Filter Cleaning Interval: Frequent cleaning recommended, especially in dusty conditions, check after every few rides as per manual. Spark Plug Maintenance: Inspection and cleaning/replacement at regular intervals (e.g., every 50-100 hours or as per manual). Chain Lubrication Adjustment: Lubricate every 300-500 km or as needed based on conditions; check and...
Minimalist; primarily focused on riding performance. Includes basic instrumentation (speedometer, odometer, hour meter, basic indicator lights).
Driver Assistance
Driver Assistance Systems:
N/A (Focus on rider control and mechanical systems).
Connectivity
Connectivity Features:
N/A
๐ง Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 10-15 hours of riding for aggressive use, or as specified in the periodic maintenance chart within the manual.
Air Filter Cleaning Interval:
Frequent cleaning recommended, especially in dusty conditions, check after every few rides as per manual.
Spark Plug Maintenance:
Inspection and cleaning/replacement at regular intervals (e.g., every 50-100 hours or as per manual).
Chain Lubrication Adjustment:
Lubricate every 300-500 km or as needed based on conditions; check and adjust tension regularly.
Valve Clearance Check:
Not applicable for 2-stroke engines.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water in a 50/50 ratio. Specific capacity in manual.
Known Issues
Common Issues:
Potential for carburetor jetting issues in varying altitudes/temperatures, standard 2-stroke wear on piston/rings over extended high-hour usage, clutch wear. Manual provides diagnostic steps for these.
Suspension Seal Wear:
Fork seal leaks are common on off-road bikes; the manual details replacement procedures.
๐ Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles has a long and storied history originating in Sweden, known for its pioneering work in motorcycle design and racing.
Model Evolution
Model Lineage:
The TE (Trophy Enduro) line represents Husqvarna's commitment to competitive off-road motorcycles. The TE 250R is an evolution of their 250cc enduro platform, incorporating technical advancements from previous generations.
Production
Manufacturing Location:
During this period, Husqvarna production was transitioning and often associated with Italy (under ownership of Cagiva/MV Agusta group).
๐ Awards & Recognition
Recognitions
Industry Recognition:
Husqvarna motorcycles are generally well-regarded in the off-road community for their performance and build quality, though specific awards for the 2013 TE 250R are not widely publicized; its recognition comes from its capabilities in enduro competitions and trail riding.