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Harley Davidson Sportster 1200 Custom CP XL1200CP Motorcycle Complete Workshop Service Repair Manual 2014 2015 2016 2017

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๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Custom CP Model Code: XL1200CP Year: 2014-2017 Codes Platform Code: XL ๐Ÿ‘‹ Introduction Market Position Positioning: The Harley-Davidson Sportster 1200 Custom CP (XL1200CP) is positioned as a stylish cruiser with a focus on classic Harley-Davidson aesthetics and customization potential within the Sportster line-up. Competitive Analysis Competitors: Competes with other mid-size cruisers from manufacturers like Indian, Triumph, and Japanese brands offering similar displacement and cruiser styling. Key Features Features: Iconic V-twin engine, comfortable riding position, chrome accents, custom styling elements, extensive aftermarket support. Manual Value Proposition Value: Enables owners to perform maintenance and repairs themselves, saving significant costs on dealership labor, and empowering them to understand their motorcycle better. ๐Ÿ“‹ Manual Details Coverage Areas Coverage: Complete service, repair, and troubleshooting for Harley-Davidson Sportster 1200 Custom CP (XL1200CP) motorcycles. Page Count Estimated Page Count: High (Detailed, extensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF compatible) ๐Ÿ“– Manual Coverage Systems Covered Engine System: 1200cc Evolution V-Twin engine, tuning, diagnostics, overhaul. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors, diagnostics. Ignition System: Electronic ignition, spark plugs, coils, timing. Transmission System: 5-speed manual transmission, clutch, gearbox overhaul, fluid specifications. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starting system, instrumentation, security system. Brake System: Front and rear disc brakes, hydraulic system, calipers, master cylinders, ABS (if equipped), brake fluid. Suspension System: Front fork (telescopic), rear shock absorbers, adjustments, service. Wheel And Tire System: Wheels, spokes, bearings, tire pressure, replacement, balancing. Bodywork And Frame: Frame inspection, body panels, fenders, fuel tank, seat, handlebars, controls. Exhaust System: Exhaust pipes, mufflers, heat shields. Cooling System: Air-cooled engine specifics, heat management. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), lubrication points. Engine Repair: Top-end rebuilds (cylinder head, pistons), bottom-end overhauls (crankshaft, connecting rods), valve adjustments, gasket replacements. Transmission Repair: Clutch service and replacement, gear inspection, bearing replacement, seal replacement. Electrical Troubleshooting: Fault finding for starting, charging, lighting, and sensor issues using wiring diagrams. Brake Service: Brake pad replacement, caliper service, bleeding the brake system, master cylinder overhaul. Suspension Service: Fork seal replacement, fork oil change, rear shock absorber replacement. Diagnostic Procedures: Troubleshooting common symptoms, diagnostic codes (if applicable), sensor testing. Component Disassembly Assembly: Step-by-step instructions for removing, inspecting, and reinstalling all major components. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed troubleshooting and diagnostics. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, clear images and text, printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Search Functionality: Searchable text for quick information retrieval. Multi Device Compatibility Device Support: Compatible with PC, Mac, tablets, and smartphones with Adobe Reader. โš™๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 73.4 cu in (1199 cc) Bore X Stroke: 3.496 in x 3.811 in (88.9 mm x 96.8 mm) Compression Ratio: 9.7:1 Performance Horsepower: Approx. 67 HP @ 5750 RPM (Varies by model year and tuning) Torque: Approx. 71 lb-ft @ 3500 RPM (Varies by model year and tuning) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (R+M)/2 (95 RON) ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed Manual Clutch: Wet, multi-plate, hydraulic actuation Features Primary Drive: Chain, 34/46 ratio Final Drive: Belt, 32/68 ratio ๐Ÿ“ Dimensions Exterior Length: Approx. 88.5 in (2248 mm) Width: Approx. 34.5 in (876 mm) Height: Approx. 46.0 in (1168 mm) Weights Dry Weight: Approx. 557.7 lbs (253 kg) Gross Vehicle Weight Rating: Approx. 965 lbs (438 kg) Payload Capacity: Approx. 400 lbs (181 kg) Cargo Fuel Tank Capacity: 4.5 US gal (17.0 L) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same way as cars. Active Features Braking: Front and rear disc brakes, optional Anti-lock Braking System (ABS) on some models/trims. Passive Features Lighting: Halogen headlight, LED tail light, turn signals. ๐Ÿ’ก Technology Features Infotainment Instrumentation: Analog speedometer with integrated digital tachometer, fuel gauge, gear indicator, clock, service indicator, and warning lamps. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some configurations. Connectivity Security: Factory-installed anti-theft system with key fob for ignition and alarm activation/deactivation. ๐Ÿ”ง Maintenance Service Intervals First Service: Typically around 1,000 miles (1,600 km) for an initial break-in service. Routine Oil Change: Every 5,000 miles (8,000 km) or annually, whichever comes first (refer to specific model year manual for exact recommendations). Belt Tension Check: Regular checks as per manual, typically every 2,500 miles (4,000 km). Fluid Specifications Engine Oil Type: Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent API SG or higher specification). Engine Oil Capacity: 3.0 US quarts (2.8 L) with filter change. Transmission Oil Type: Harley-Davidson Genuine...
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Harley Davidson Sportster 1200 Custom CP XL1200CP Motorcycle Complete Workshop Service Repair Manual 2014 2015 2016 2017
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 1200 Custom CP
Model Code:
XL1200CP
Year:
2014-2017
Codes
Platform Code:
XL
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The Harley-Davidson Sportster 1200 Custom CP (XL1200CP) is positioned as a stylish cruiser with a focus on classic Harley-Davidson aesthetics and customization potential within the Sportster line-up.
Competitive Analysis
Competitors:
Competes with other mid-size cruisers from manufacturers like Indian, Triumph, and Japanese brands offering similar displacement and cruiser styling.
Key Features
Features:
Iconic V-twin engine, comfortable riding position, chrome accents, custom styling elements, extensive aftermarket support.
Manual Value Proposition
Value:
Enables owners to perform maintenance and repairs themselves, saving significant costs on dealership labor, and empowering them to understand their motorcycle better.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage:
Complete service, repair, and troubleshooting for Harley-Davidson Sportster 1200 Custom CP (XL1200CP) motorcycles.
Page Count
Estimated Page Count:
High (Detailed, extensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
๐Ÿ“– Manual Coverage
Systems Covered
Engine System:
1200cc Evolution V-Twin engine, tuning, diagnostics, overhaul.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors, diagnostics.
Ignition System:
Electronic ignition, spark plugs, coils, timing.
Transmission System:
5-speed manual transmission, clutch, gearbox overhaul, fluid specifications.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starting system, instrumentation, security system.
Brake System:
Front and rear disc brakes, hydraulic system, calipers, master cylinders, ABS (if equipped), brake fluid.
Suspension System:
Front fork (telescopic), rear shock absorbers, adjustments, service.
Wheel And Tire System:
Wheels, spokes, bearings, tire pressure, replacement, balancing.
Bodywork And Frame:
Frame inspection, body panels, fenders, fuel tank, seat, handlebars, controls.
Exhaust System:
Exhaust pipes, mufflers, heat shields.
Cooling System:
Air-cooled engine specifics, heat management.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), lubrication points.
Engine Repair:
Top-end rebuilds (cylinder head, pistons), bottom-end overhauls (crankshaft, connecting rods), valve adjustments, gasket replacements.
Transmission Repair:
Clutch service and replacement, gear inspection, bearing replacement, seal replacement.
Electrical Troubleshooting:
Fault finding for starting, charging, lighting, and sensor issues using wiring diagrams.
Brake Service:
Brake pad replacement, caliper service, bleeding the brake system, master cylinder overhaul.
Suspension Service:
Fork seal replacement, fork oil change, rear shock absorber replacement.
Diagnostic Procedures:
Troubleshooting common symptoms, diagnostic codes (if applicable), sensor testing.
Component Disassembly Assembly:
Step-by-step instructions for removing, inspecting, and reinstalling all major components.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed troubleshooting and diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, clear images and text, printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Search Functionality:
Searchable text for quick information retrieval.
Multi Device Compatibility
Device Support:
Compatible with PC, Mac, tablets, and smartphones with Adobe Reader.
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
73.4 cu in (1199 cc)
Bore X Stroke:
3.496 in x 3.811 in (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1
Performance
Horsepower:
Approx. 67 HP @ 5750 RPM (Varies by model year and tuning)
Torque:
Approx. 71 lb-ft @ 3500 RPM (Varies by model year and tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2 (95 RON)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed Manual
Clutch:
Wet, multi-plate, hydraulic actuation
Features
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/68 ratio
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 88.5 in (2248 mm)
Width:
Approx. 34.5 in (876 mm)
Height:
Approx. 46.0 in (1168 mm)
Weights
Dry Weight:
Approx. 557.7 lbs (253 kg)
Gross Vehicle Weight Rating:
Approx. 965 lbs (438 kg)
Payload Capacity:
Approx. 400 lbs (181 kg)
Cargo
Fuel Tank Capacity:
4.5 US gal (17.0 L)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars.
Active Features
Braking:
Front and rear disc brakes, optional Anti-lock Braking System (ABS) on some models/trims.
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals.
๐Ÿ’ก Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital tachometer, fuel gauge, gear indicator, clock, service indicator, and warning lamps.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some configurations.
Connectivity
Security:
Factory-installed anti-theft system with key fob for ignition and alarm activation/deactivation.
๐Ÿ”ง Maintenance
Service Intervals
First Service:
Typically around 1,000 miles (1,600 km) for an initial break-in service.
Routine Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first (refer to specific model year manual for exact recommendations).
Belt Tension Check:
Regular checks as per manual, typically every 2,500 miles (4,000 km).
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent API SG or higher specification).
Engine Oil Capacity:
3.0 US quarts (2.8 L) with filter change.
Transmission Oil Type:
Harley-Davidson Genuine Formula + Transmission and Primary Chaincase Lubricant (or equivalent GL-4 rated gear oil).
Transmission Oil Capacity:
1 US quart (0.95 L)
Primary Chaincase Oil Type:
Harley-Davidson Genuine Formula + Transmission and Primary Chaincase Lubricant (or equivalent).
Primary Chaincase Oil Capacity:
22-24 US fluid ounces (0.65-0.71 L)
Brake Fluid Type:
DOT 4.
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, primary chain tensioner (early models).
Potential Electrical Faults:
Faulty regulators/rectifiers, wiring harness issues can occur with age and mileage.
Engine Vibrations:
Characteristic of V-twins, can be exacerbated by worn mounts or improper balancing.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a long and storied history dating back to 1903, known for its iconic V-twin engines and cruiser motorcycle designs.
Model Evolution
Sportster Lineage:
The Sportster platform has been a cornerstone of Harley-Davidson's lineup since 1957, continuously evolving to meet modern demands while retaining its distinctive character.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin; Kansas City, Missouri)
๐Ÿ† Awards & Recognition
Recognitions
Model Specific Awards:
While specific model awards might be limited, the Sportster line consistently receives acclaim for its customization potential and iconic status in the cruiser market.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for the Sportster platform due to its blend of performance, style, and customization options.
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