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FIESTA WZ 1.6L ECOBOOST 2014-2015 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fiesta Generation: WZ Year: 2014-2015 Chassis Code: WZ 👋 Introduction Market Position Market Position: The Ford Fiesta WZ (2014-2015) occupied a significant position in the subcompact car segment, known for its sporty handling, fuel efficiency, and value proposition. This manual targets owners and independent repair facilities seeking in-depth technical information. Competitive Analysis Competitive Analysis: Competed against models such as the Hyundai Accent, Kia Rio, Mazda 2, and Toyota Yaris. The EcoBoost variants offered a distinct advantage in performance and efficiency within its class. Key Features Key Features: Highly comprehensive coverage of both petrol engine options (EcoBoost and Duratec Ti-VCT) and multiple transmission types, including advanced dual-clutch automatic transmissions. Manual Value Proposition Manual Value Proposition: An invaluable resource for DIY enthusiasts and professional mechanics, enabling cost-effective maintenance and repair by providing detailed, accurate, and easily accessible information with illustrations and diagrams. 📋 Manual Details Coverage Areas Engine Variants: 1.6L I4 EcoBoost Turbo-Intercooled, DOHC VVT Petrol; 1.6L I4 Duratec Ti-VCT Sigma, DOHC Petrol Transmission Variants: 6-Speed Auto DPS6/6DCT250; 5-Speed Manual B5/IB5; 6-Speed Manual B6 Page Count Page Count: More than 3000 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (assumed based on typical workshop manual content) Format Format: Electronic PDF File Size File Size: 211 MB 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical (Engine Block), Engine Control System, Engine Cooling System, Engine Fuel System, Engine Lubrication, Engine Valve & Valvetrain, Ignition System, Intake & Turbocharger System, Exhaust System, Emission Control System Drivetrain Systems: Transmission Automatic, Transmission Manual, Driveline System, Driveshaft System, Axle System, Clutch System Chassis Systems: Brake System, Dynamic Brake Control, Steering System, Steering Wheel & Column, Suspension System, Wheels and Tires Body Systems: Body Exterior, Body Interior, Doors and Enclosures, Glass and Windows, Frame and Structure, Moonroof-Sunroof, Seat System Electrical Systems: Audio Antenna, Battery System, Body Electrical, Charging System, Cruise Control System, Driver Info & Control, Information & Entertainment, Lighting System, Restraint System, Security & Keyless Entry, Starting System, Wiper and Washer, Wiring Diagram Procedures Included Repair Procedures: Detailed step-by-step repair instructions for all covered systems, including complete disassembly and reassembly guidance. Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, inspections. Diagnostic Procedures: Troubleshooting guides, fault code interpretations, diagnostic strategies. Technical Specifications: Service specifications for torque values, clearances, fluid capacities, and other critical data. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance and routine service to advanced diagnostics, component overhauls, and complete vehicle rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Electronic Format) Paper Type Paper Type: N/A (Electronic Format) Software Requirements Software Requirements: Adobe Acrobat Reader (free download from Adobe website), WinZip or WinRAR (for file extraction, free download available). Compatibility Operating Systems: All Windows versions, All Mac versions. ⚙️ Engine Specifications Primary Engine Engine 1 Name: 1.6L I4 EcoBoost Turbo-Intercooled, DOHC VVT Engine 1 Type: Inline 4-Cylinder, Turbocharged, Intercooled, DOHC, Variable Valve Timing (VVT) Engine 1 Displacement: 1596 cc (97.4 cu in) Engine 1 Bore X Stroke: 79.0 mm x 81.4 mm (3.11 in x 3.20 in) (approximate) Engine 1 Compression Ratio: 10.0:1 (typical for EcoBoost variants) Engine 1 Fuel Delivery: Direct Injection (DI) / Port Fuel Injection (PFI) (depends on specific EcoBoost calibration) Engine 1 Power Output: Approximately 180-197 hp (132-145 kW) @ 5700 rpm (speculative, varies by market and specific tune) Engine 1 Torque Output: Approximately 177-190 lb-ft (240-258 Nm) @ 1500-5000 rpm (speculative, varies by market and specific tune) Secondary Engine Engine 2 Name: 1.6L I4 Duratec Ti-VCT Sigma Engine 2 Type: Inline 4-Cylinder, DOHC, Twin Independent Variable Camshaft Timing (Ti-VCT) Engine 2 Displacement: 1596 cc (97.4 cu in) Engine 2 Bore X Stroke: 79.0 mm x 81.4 mm (3.11 in x 3.20 in) (approximate) Engine 2 Compression Ratio: 11.0:1 (typical for Sigma variants) Engine 2 Fuel Delivery: Port Fuel Injection (PFI) Engine 2 Power Output: Approximately 123 hp (92 kW) @ 6300 rpm (speculative, varies by market) Engine 2 Torque Output: Approximately 112 lb-ft (152 Nm) @ 4000 rpm (speculative, varies by market) 🔧 Transmission Standard Transmission 1 Type: 6-Speed Automatic DPS6/6DCT250 Transmission 1 Description: PowerShift Dual Clutch Transmission (DCT) - Automatic Optional Transmission 2 Type: 5-Speed Manual Transmission 2 Description: B5/IB5 Manual Transmission Transmission 3 Type: 6-Speed Manual Transmission 3 Description: B6 Manual Transmission 📐 Dimensions Exterior Length: Approx. 3969 mm (156.3 in) Width: Approx. 1722 mm (67.8 in) Height: Approx. 1495 mm (58.9 in) Wheelbase: Approx. 2489 mm (98.0 in) Weights Curb Weight: Approx. 1150 - 1250 kg (2535 - 2756 lbs), varies by engine and transmission 🛡️ Safety Features Ratings Crash Test Ratings: Likely received good safety ratings from organizations like Euro NCAP, ANCAP, or NHTSA (specific ratings depend on market and configuration). The...
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FIESTA WZ 1.6L ECOBOOST 2014-2015 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fiesta
Generation:
WZ
Year:
2014-2015
Chassis Code:
WZ
👋 Introduction
Market Position
Market Position:
The Ford Fiesta WZ (2014-2015) occupied a significant position in the subcompact car segment, known for its sporty handling, fuel efficiency, and value proposition. This manual targets owners and independent repair facilities seeking in-depth technical information.
Competitive Analysis
Competitive Analysis:
Competed against models such as the Hyundai Accent, Kia Rio, Mazda 2, and Toyota Yaris. The EcoBoost variants offered a distinct advantage in performance and efficiency within its class.
Key Features
Key Features:
Highly comprehensive coverage of both petrol engine options (EcoBoost and Duratec Ti-VCT) and multiple transmission types, including advanced dual-clutch automatic transmissions.
Manual Value Proposition
Manual Value Proposition:
An invaluable resource for DIY enthusiasts and professional mechanics, enabling cost-effective maintenance and repair by providing detailed, accurate, and easily accessible information with illustrations and diagrams.
📋 Manual Details
Coverage Areas
Engine Variants:
1.6L I4 EcoBoost Turbo-Intercooled, DOHC VVT Petrol; 1.6L I4 Duratec Ti-VCT Sigma, DOHC Petrol
Transmission Variants:
6-Speed Auto DPS6/6DCT250; 5-Speed Manual B5/IB5; 6-Speed Manual B6
Page Count
Page Count:
More than 3000
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed based on typical workshop manual content)
Format
Format:
Electronic PDF
File Size
File Size:
211 MB
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical (Engine Block), Engine Control System, Engine Cooling System, Engine Fuel System, Engine Lubrication, Engine Valve & Valvetrain, Ignition System, Intake & Turbocharger System, Exhaust System, Emission Control System
Drivetrain Systems:
Transmission Automatic, Transmission Manual, Driveline System, Driveshaft System, Axle System, Clutch System
Chassis Systems:
Brake System, Dynamic Brake Control, Steering System, Steering Wheel & Column, Suspension System, Wheels and Tires
Body Systems:
Body Exterior, Body Interior, Doors and Enclosures, Glass and Windows, Frame and Structure, Moonroof-Sunroof, Seat System
Electrical Systems:
Audio Antenna, Battery System, Body Electrical, Charging System, Cruise Control System, Driver Info & Control, Information & Entertainment, Lighting System, Restraint System, Security & Keyless Entry, Starting System, Wiper and Washer, Wiring Diagram
Procedures Included
Repair Procedures:
Detailed step-by-step repair instructions for all covered systems, including complete disassembly and reassembly guidance.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, inspections.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretations, diagnostic strategies.
Technical Specifications:
Service specifications for torque values, clearances, fluid capacities, and other critical data.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance and routine service to advanced diagnostics, component overhauls, and complete vehicle rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Electronic Format)
Paper Type
Paper Type:
N/A (Electronic Format)
Software Requirements
Software Requirements:
Adobe Acrobat Reader (free download from Adobe website), WinZip or WinRAR (for file extraction, free download available).
Compatibility
Operating Systems:
All Windows versions, All Mac versions.
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
1.6L I4 EcoBoost Turbo-Intercooled, DOHC VVT
Engine 1 Type:
Inline 4-Cylinder, Turbocharged, Intercooled, DOHC, Variable Valve Timing (VVT)
Engine 1 Displacement:
1596 cc (97.4 cu in)
Engine 1 Bore X Stroke:
79.0 mm x 81.4 mm (3.11 in x 3.20 in) (approximate)
Engine 1 Compression Ratio:
10.0:1 (typical for EcoBoost variants)
Engine 1 Fuel Delivery:
Direct Injection (DI) / Port Fuel Injection (PFI) (depends on specific EcoBoost calibration)
Engine 1 Power Output:
Approximately 180-197 hp (132-145 kW) @ 5700 rpm (speculative, varies by market and specific tune)
Engine 1 Torque Output:
Approximately 177-190 lb-ft (240-258 Nm) @ 1500-5000 rpm (speculative, varies by market and specific tune)
Secondary Engine
Engine 2 Name:
1.6L I4 Duratec Ti-VCT Sigma
Engine 2 Type:
Inline 4-Cylinder, DOHC, Twin Independent Variable Camshaft Timing (Ti-VCT)
Engine 2 Displacement:
1596 cc (97.4 cu in)
Engine 2 Bore X Stroke:
79.0 mm x 81.4 mm (3.11 in x 3.20 in) (approximate)
Engine 2 Compression Ratio:
11.0:1 (typical for Sigma variants)
Engine 2 Fuel Delivery:
Port Fuel Injection (PFI)
Engine 2 Power Output:
Approximately 123 hp (92 kW) @ 6300 rpm (speculative, varies by market)
Engine 2 Torque Output:
Approximately 112 lb-ft (152 Nm) @ 4000 rpm (speculative, varies by market)
🔧 Transmission
Standard
Transmission 1 Type:
6-Speed Automatic DPS6/6DCT250
Transmission 1 Description:
PowerShift Dual Clutch Transmission (DCT) - Automatic
Optional
Transmission 2 Type:
5-Speed Manual
Transmission 2 Description:
B5/IB5 Manual Transmission
Transmission 3 Type:
6-Speed Manual
Transmission 3 Description:
B6 Manual Transmission
📐 Dimensions
Exterior
Length:
Approx. 3969 mm (156.3 in)
Width:
Approx. 1722 mm (67.8 in)
Height:
Approx. 1495 mm (58.9 in)
Wheelbase:
Approx. 2489 mm (98.0 in)
Weights
Curb Weight:
Approx. 1150 - 1250 kg (2535 - 2756 lbs), varies by engine and transmission
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely received good safety ratings from organizations like Euro NCAP, ANCAP, or NHTSA (specific ratings depend on market and configuration). The Fiesta typically performed well in its class.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Electronic Stability Control (ESC) (standard on most models), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), front seatbelt pretensioners, ISOFIX child seat anchors, reinforced safety cell.
💡 Technology Features
Infotainment
Infotainment System:
SYNC infotainment system (likely SYNC 1 or SYNC 2), featuring Bluetooth connectivity, USB ports, voice control, and audio system integration. Optional navigation may be available.
Driver Assistance
Driver Assistance Features:
Optional features may include rear parking sensors, cruise control, hill start assist. Advanced driver-assistance systems (ADAS) were less common in this segment at the time.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first. Refer to manual for exact specification based on driving conditions and engine type. EcoBoost may have specific synthetic oil requirements.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on dusty conditions.
Spark Plug Replacement:
EcoBoost engines typically use long-life iridium spark plugs with intervals around 60,000-100,000 miles. Duratec Ti-VCT may have shorter intervals. Consult manual.
Transmission Fluid Change:
Automatic (DPS6/6DCT250) fluid is often considered 'lifetime' or requires specific service intervals (e.g., 100,000 miles or more). Manual transmissions require fluid changes at longer intervals (e.g., 120,000 miles or more). Consult manual for precise recommendations.
Fluid Specifications
Engine Oil Specification:
Typically a full synthetic 0W-20 or 5W-30 meeting Ford's WSS-M2C948-B specification (for EcoBoost engines). Duratec may use other API SN/ILSAC GF-5 rated oils. Always verify with the manual.
Coolant Specification:
Ford Premium Engine Coolant (Gold Color) or equivalent, a 50/50 mix of antifreeze and distilled water. Specification likely Ford WSS-M97B44-D or similar.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Automatic:
Ford specified fluid for PowerShift 6DCT250 transmissions (e.g., Motorcraft Dual Clutch Transmission Fluid XT-11-QDC). High specific requirements for this type of transmission.
Transmission Fluid Manual:
API GL-4 gear oil (e.g., 75W-80 or 75W-90, depending on specific transmission model). Manual requires specific manual transmission fluid.
Known Issues
Common Issues:
Potential issues for the DPS6/6DCT250 transmission include clutch shudder, rough shifting, or 'limp mode' activation due to TCM or clutch pack wear. EcoBoost engines can sometimes experience turbocharger issues or carbon buildup on intake valves if not maintained properly.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long and storied history in automotive manufacturing, with the Fiesta being a cornerstone of its global small car strategy since its introduction in 1976. Known for creating accessible, fun-to-drive vehicles.
Model Evolution
Model Evolution:
The WZ generation represents the global 'B-car' platform for the Fiesta, often referred to as the Mk7 or global Fiesta. This generation saw significant upgrades in technology, safety, and powertrain options, including the introduction of the highly acclaimed EcoBoost engines and PowerShift dual-clutch transmissions.
Production
Production Period:
2014-2015 for the WZ variant. The Fiesta model line itself has been in continuous production since 1976.
🏆 Awards & Recognition
Recognitions
Engine Awards:
The 1.0L and 1.6L EcoBoost engines have received numerous 'International Engine of the Year' awards, recognized for their blend of performance, fuel efficiency, and advanced technology.
Model Awards:
The Ford Fiesta has consistently been praised for its driving dynamics, often winning awards for 'Best Supermini' or similar categories in automotive publications worldwide.
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