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Ford Fusion Energy Complete Workshop Service Repair Manual 2014

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Fusion Energi Year: 2014 Generation Generation: Second Generation (CD391) Codes Platform: CD391 ๐Ÿ‘‹ Introduction Market Position Segment: Mid-size Sedan (Plug-in Hybrid Electric Vehicle - PHEV) Competitive Analysis Competitors: Toyota Prius Plug-in Hybrid, Chevrolet Volt, Chrysler 200 Hybrid Key Features Phev Focus: Combines gasoline engine with electric-only driving range and plug-in charging capability Tech Integration: Advanced hybrid management systems, SYNC infotainment ๐Ÿ“‹ Manual Details Coverage Areas All Models: True All Engines: True All Trims: True All Transmissions: True Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, repair Engine Electrical: ECU, sensors, ignition, starting, charging, wiring diagrams Hybrid Powertrain: High-voltage battery system, electric motor, power control module, charging system, regenerative braking Transmission: eCVT, diagnosis, repair, fluid service Chassis: Suspension, steering, brakes (including ABS and EPB) Body And Frame: Exterior panels, interior trim, doors, glass, structural components HVAC: Air conditioning, heating, climate control system diagnosis and repair Electrical Systems: Lighting, power accessories, audio system, instrument cluster, body control module (BCM) Safety Systems: Airbags, seatbelts, LATCH system, ADAS components Procedures Included Routine Maintenance: Oil changes, filter replacements, tire rotation, brake checks Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics Component Replacement: Engine parts, transmission, brakes, suspension, electrical components, body panels Hybrid System Service: Battery pack diagnostics and replacement, high-voltage system safety protocols Wiring Diagrams: Detailed electrical schematics for all systems Recalibration Procedures: Wheel alignment, sensor recalibration post-replacement Specifications And Tolerances: Torque values, clearances, measurements Technical Depth Depth: Comprehensive (from basic maintenance to full rebuilds and advanced diagnostics) ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Quality: High-quality, printable Binding Type Binding: N/A (Downloadable) Paper Type Paper: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Type: Atkinson Cycle I-4 Hybrid Displacement: 2.0 L (1999 cc) Power Output: 141 hp @ 6000 rpm (combined system power with electric motor) Torque Output: 129 lb-ft @ 4000 rpm (gasoline engine) Performance Electric Motor Power: 118 hp Combined Torque: 247 lb-ft (combined system torque) Fuel System Fuel Type: Unleaded Regular Fuel Delivery: Electronic Fuel Injection (EFI) ๐Ÿ”ง Transmission Standard Type: Electronic Continuously Variable Transmission (eCVT) Optional Availability: N/A (eCVT standard on Energi models) Features Hybrid Integration: Seamless integration with gasoline engine and electric motor ๐Ÿ“ Dimensions Exterior Length: 191.7 inches Width: 72.9 inches Height: 58.3 inches Wheelbase: 112.2 inches Cargo Trunk Volume: 8.2 cu ft (due to battery placement) Weights Curb Weight: Approx. 3,800-3,900 lbs ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall: 5-Star (for 2014 Ford Fusion, including Energi variants) Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Control (AdvanceTrac) Adas: Available: Blind Spot Monitoring, Rear Cross-Traffic Alert, Lane Keeping System Passive Features Airbags: Front, front-side, and side-curtain airbags Seatbelts: 3-point restraint system with pretensioners ๐Ÿ’ก Technology Features Infotainment System: Ford SYNC with MyFord Touch (optional) Features: Touchscreen interface, Bluetooth, voice control, navigation (optional), USB connectivity Driver Assistance Lane Keeping: Available Lane Keeping System with lane departure warning Parking Assist: Available Active Park Assist Connectivity Sync Applink: Allows integration with compatible smartphone apps ๐Ÿ”ง Maintenance Service Intervals Oil Change: Every 7,500 miles or 12 months, whichever comes first (synthetic blend recommended) Engine Air Filter: Every 30,000 miles Cabin Air Filter: Every 20,000 miles Coolant Flush: First at 120,000 miles, then every 60,000 miles (Orange coolant) Transmission Fluid: Inspect every 30,000 miles, typically requires replacement at 150,000 miles (refer to manual for specific eCVT fluid) Fluid Specifications Engine Oil: SAE 0W-20 Synthetic Blend (Ford WSS-M2C945-A) Coolant: Motorcraft Orange Premixed Long Life Coolant (Ford WSS-M97B44-D2) Brake Fluid: DOT 3 (Ford WSS-M6C65-A) Transmission Fluid: MERCON LV (for eCVT) Known Issues Hybrid Battery Degradation: Potential for reduced electric range over time, though generally reliable Powertrain Control Module: Occasional software glitches or failure requiring recalibration or replacement Water Pump: Some reports of early water pump failure ๐Ÿ“š Vehicle History Brand Heritage Ford History: Long-standing history in automotive manufacturing, innovation, and reliable vehicles. Model Evolution Fusion Development: The second generation Ford Fusion introduced a significant redesign with a focus on efficiency, technology, and global platform sharing. Production Manufacturing Plant: Flat Rock, Michigan, USA ๐Ÿ† Awards & Recognition Recognitions Green Car Award: Often recognized for its fuel efficiency and eco-friendly design.
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Ford Fusion Energy Complete Workshop Service Repair Manual 2014
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Fusion Energi
Year:
2014
Generation
Generation:
Second Generation (CD391)
Codes
Platform:
CD391
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size Sedan (Plug-in Hybrid Electric Vehicle - PHEV)
Competitive Analysis
Competitors:
Toyota Prius Plug-in Hybrid, Chevrolet Volt, Chrysler 200 Hybrid
Key Features
Phev Focus:
Combines gasoline engine with electric-only driving range and plug-in charging capability
Tech Integration:
Advanced hybrid management systems, SYNC infotainment
๐Ÿ“‹ Manual Details
Coverage Areas
All Models:
True
All Engines:
True
All Trims:
True
All Transmissions:
True
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, repair
Engine Electrical:
ECU, sensors, ignition, starting, charging, wiring diagrams
Hybrid Powertrain:
High-voltage battery system, electric motor, power control module, charging system, regenerative braking
Transmission:
eCVT, diagnosis, repair, fluid service
Chassis:
Suspension, steering, brakes (including ABS and EPB)
Body And Frame:
Exterior panels, interior trim, doors, glass, structural components
HVAC:
Air conditioning, heating, climate control system diagnosis and repair
Electrical Systems:
Lighting, power accessories, audio system, instrument cluster, body control module (BCM)
Safety Systems:
Airbags, seatbelts, LATCH system, ADAS components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, tire rotation, brake checks
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnostics
Component Replacement:
Engine parts, transmission, brakes, suspension, electrical components, body panels
Hybrid System Service:
Battery pack diagnostics and replacement, high-voltage system safety protocols
Wiring Diagrams:
Detailed electrical schematics for all systems
Recalibration Procedures:
Wheel alignment, sensor recalibration post-replacement
Specifications And Tolerances:
Torque values, clearances, measurements
Technical Depth
Depth:
Comprehensive (from basic maintenance to full rebuilds and advanced diagnostics)
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-quality, printable
Binding Type
Binding:
N/A (Downloadable)
Paper Type
Paper:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Atkinson Cycle I-4 Hybrid
Displacement:
2.0 L (1999 cc)
Power Output:
141 hp @ 6000 rpm (combined system power with electric motor)
Torque Output:
129 lb-ft @ 4000 rpm (gasoline engine)
Performance
Electric Motor Power:
118 hp
Combined Torque:
247 lb-ft (combined system torque)
Fuel System
Fuel Type:
Unleaded Regular
Fuel Delivery:
Electronic Fuel Injection (EFI)
๐Ÿ”ง Transmission
Standard
Type:
Electronic Continuously Variable Transmission (eCVT)
Optional
Availability:
N/A (eCVT standard on Energi models)
Features
Hybrid Integration:
Seamless integration with gasoline engine and electric motor
๐Ÿ“ Dimensions
Exterior
Length:
191.7 inches
Width:
72.9 inches
Height:
58.3 inches
Wheelbase:
112.2 inches
Cargo
Trunk Volume:
8.2 cu ft (due to battery placement)
Weights
Curb Weight:
Approx. 3,800-3,900 lbs
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall:
5-Star (for 2014 Ford Fusion, including Energi variants)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Control (AdvanceTrac)
Adas:
Available: Blind Spot Monitoring, Rear Cross-Traffic Alert, Lane Keeping System
Passive Features
Airbags:
Front, front-side, and side-curtain airbags
Seatbelts:
3-point restraint system with pretensioners
๐Ÿ’ก Technology Features
Infotainment
System:
Ford SYNC with MyFord Touch (optional)
Features:
Touchscreen interface, Bluetooth, voice control, navigation (optional), USB connectivity
Driver Assistance
Lane Keeping:
Available Lane Keeping System with lane departure warning
Parking Assist:
Available Active Park Assist
Connectivity
Sync Applink:
Allows integration with compatible smartphone apps
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 12 months, whichever comes first (synthetic blend recommended)
Engine Air Filter:
Every 30,000 miles
Cabin Air Filter:
Every 20,000 miles
Coolant Flush:
First at 120,000 miles, then every 60,000 miles (Orange coolant)
Transmission Fluid:
Inspect every 30,000 miles, typically requires replacement at 150,000 miles (refer to manual for specific eCVT fluid)
Fluid Specifications
Engine Oil:
SAE 0W-20 Synthetic Blend (Ford WSS-M2C945-A)
Coolant:
Motorcraft Orange Premixed Long Life Coolant (Ford WSS-M97B44-D2)
Brake Fluid:
DOT 3 (Ford WSS-M6C65-A)
Transmission Fluid:
MERCON LV (for eCVT)
Known Issues
Hybrid Battery Degradation:
Potential for reduced electric range over time, though generally reliable
Powertrain Control Module:
Occasional software glitches or failure requiring recalibration or replacement
Water Pump:
Some reports of early water pump failure
๐Ÿ“š Vehicle History
Brand Heritage
Ford History:
Long-standing history in automotive manufacturing, innovation, and reliable vehicles.
Model Evolution
Fusion Development:
The second generation Ford Fusion introduced a significant redesign with a focus on efficiency, technology, and global platform sharing.
Production
Manufacturing Plant:
Flat Rock, Michigan, USA
๐Ÿ† Awards & Recognition
Recognitions
Green Car Award:
Often recognized for its fuel efficiency and eco-friendly design.
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