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2016 Fiat Punto (3rd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Punto Year: 2016 Generation Generation: Third Generation (Grande Punto / Punto Evo / Punto) Codes Platform Code: Project 199 👋 Introduction Market Position Segment: Subcompact / Supermini Target Audience: Urban commuters, small families, budget-conscious buyers. Competitive Analysis Key Competitors: Ford Fiesta, Opel/Vauxhall Corsa, Volkswagen Polo, Renault Clio, Peugeot 208. Key Features Design Philosophy: Practicality, fuel efficiency, affordable ownership, stylish Italian design. Practicality: Spacious interior for its class, versatile seating, good luggage capacity. Safety Features Mention: Standard safety equipment, with optional advanced systems on higher trims. Engine Variety: Wide range of petrol and diesel engines, including fuel-efficient options. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine diagnosis, repair, overhaul for petrol, diesel, and MultiJet variants. Transmission: Manual and Dualogic (Selespeed) transmission servicing, repair, clutch replacement, and hydraulic system checks. Braking System: ABS, EBD, ESC, brake pad/disc replacement, hydraulic lines, brake booster, parking brake. Suspension And Steering: Front/rear suspension components, shock absorbers, springs, steering rack, power steering system (electric and hydraulic). Climate Control: Air conditioning system diagnosis, refrigerant recharge, heater core, blower motor, climate control unit. Electrical System Diagnostics And Repair: Battery, alternator, starter motor, lighting systems, fuse box, relay locations, wiring diagrams, Body Control Module (BCM) diagnostics. Fuel System Components: Fuel pump, injectors, fuel filter replacement, fuel tank, fuel pressure regulation. Exhaust System Components: Catalytic converter, muffler, exhaust manifold, lambda sensors. Body And Chassis Repair: Body panel replacement, door mechanisms, interior trim, seat adjustment, structural repairs. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, timing belt/chain inspection and replacement. Troubleshooting Guides: Diagnostic procedures for common faults and warning lights. Component Replacement: Step-by-step instructions for replacing major and minor components. Diagnostics: OBD-II diagnostic trouble codes (DTCs) interpretation and troubleshooting. Timing Adjustment: Engine timing belt/chain replacement procedures and specifications. Wheel Alignment: Specifications for front and rear wheel alignment. Airbag System: Airbag system diagnosis, component replacement, and safety precautions. Security System: Immobilizer system diagnosis and key programming (where applicable). Technical Depth Depth: Dealer-level diagnostic and repair procedures, including torque specifications, clearances, and electrical schematics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images. Print Quality Usability: Printable for workshop use, with organized sections and easy navigation. Binding Type Format For Print: Not applicable (digital format), but designed for easy printing. Paper Type Format For Print: Not applicable (digital format), but the content is optimized for standard printing. ⚙️ Engine Specifications Primary Engine Common Petrol Engine: 1.2 Fire EVO (75 PS / 55 kW) Common Petrol Engine Variant: 1.4 FIRE (77 PS / 57 kW) Performance Petrol: 1.2 FIRE EVO: 0-100 km/h in approx. 12.4s, Top speed: 165 km/h Common Diesel Engine: 1.3 MultiJet II (75 PS / 55 kW) Common Diesel Engine Variant: 1.3 MultiJet II (95 PS / 70 kW) Performance Performance Diesel: 1.3 MultiJet II (95 PS): 0-100 km/h in approx. 11.4s, Top speed: 178 km/h Eco Engine Option: 0.9 TwinAir Turbo (85 PS / 63 kW) - known for fuel economy. Fuel System Injection Type Petrol: Multi-point Fuel Injection (MPI) Injection Type Diesel: Common Rail Direct Injection (CRDI) - MultiJet II technology. Engine Codes Petrol 1 2 Fire Evo: 199A2000 Petrol 1 4 Fire: 199B2000 Diesel 1 3 Multijet Ii 75: 199B3000 Diesel 1 3 Multijet Ii 95: 312B1000 🔧 Transmission Standard Type Standard: 5-speed Manual Optional Type Optional: Dualogic (Automated Manual Transmission with Steering Wheel Paddles) Features Dualogic Modes: Normal and Sport modes. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 (e.g., Tutela Technos FE) Dualogic Fluid: Specific Dualogic fluid (e.g., Tutela CS Speed) 📐 Dimensions Exterior Length: Approx. 3987 mm (3-door), 4066 mm (5-door) Width: Approx. 1687 mm Height: Approx. 1496 mm Wheelbase: Approx. 2510 mm Cargo Luggage Capacity: Approx. 275 litres (seats up) Weights Curb Weight: Varies by engine/trim, typically 1070 kg - 1160 kg Gross Vehicle Weight: Varies by model, typically around 1600 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models tested in earlier iterations, structural integrity maintained for 2016) Active Features Standard Safety: ABS with EBD, front airbags, ISOFIX child seat anchors. Optional Safety Features: Traction Control (TC), Electronic Stability Control (ESC), front side airbags, window airbags, hill-holder assist. Passive Features Body Structure: High-strength steel safety cell. Seat Belts: Pretensioning front seatbelts with load limiters. 💡 Technology Features Infotainment System Name: Blue & Me (optional), often with USB and Bluetooth connectivity. Audio Options: Radio/CD/MP3 player with steering wheel controls, optional digital climate control display. Driver Assistance City Mode Steering: Dual Drive Power Steering with 'City' mode for lighter steering at low speeds. Connectivity Usb Aux Ports: Available on higher trims or with optional...
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2016 Fiat Punto (3rd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Punto
Year:
2016
Generation
Generation:
Third Generation (Grande Punto / Punto Evo / Punto)
Codes
Platform Code:
Project 199
👋 Introduction
Market Position
Segment:
Subcompact / Supermini
Target Audience:
Urban commuters, small families, budget-conscious buyers.
Competitive Analysis
Key Competitors:
Ford Fiesta, Opel/Vauxhall Corsa, Volkswagen Polo, Renault Clio, Peugeot 208.
Key Features
Design Philosophy:
Practicality, fuel efficiency, affordable ownership, stylish Italian design.
Practicality:
Spacious interior for its class, versatile seating, good luggage capacity.
Safety Features Mention:
Standard safety equipment, with optional advanced systems on higher trims.
Engine Variety:
Wide range of petrol and diesel engines, including fuel-efficient options.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnosis, repair, overhaul for petrol, diesel, and MultiJet variants.
Transmission:
Manual and Dualogic (Selespeed) transmission servicing, repair, clutch replacement, and hydraulic system checks.
Braking System:
ABS, EBD, ESC, brake pad/disc replacement, hydraulic lines, brake booster, parking brake.
Suspension And Steering:
Front/rear suspension components, shock absorbers, springs, steering rack, power steering system (electric and hydraulic).
Climate Control:
Air conditioning system diagnosis, refrigerant recharge, heater core, blower motor, climate control unit.
Electrical System
Diagnostics And Repair:
Battery, alternator, starter motor, lighting systems, fuse box, relay locations, wiring diagrams, Body Control Module (BCM) diagnostics.
Fuel System
Components:
Fuel pump, injectors, fuel filter replacement, fuel tank, fuel pressure regulation.
Exhaust System
Components:
Catalytic converter, muffler, exhaust manifold, lambda sensors.
Body And Chassis
Repair:
Body panel replacement, door mechanisms, interior trim, seat adjustment, structural repairs.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, timing belt/chain inspection and replacement.
Troubleshooting Guides:
Diagnostic procedures for common faults and warning lights.
Component Replacement:
Step-by-step instructions for replacing major and minor components.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs) interpretation and troubleshooting.
Timing Adjustment:
Engine timing belt/chain replacement procedures and specifications.
Wheel Alignment:
Specifications for front and rear wheel alignment.
Airbag System:
Airbag system diagnosis, component replacement, and safety precautions.
Security System:
Immobilizer system diagnosis and key programming (where applicable).
Technical Depth
Depth:
Dealer-level diagnostic and repair procedures, including torque specifications, clearances, and electrical schematics.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and images.
Print Quality
Usability:
Printable for workshop use, with organized sections and easy navigation.
Binding Type
Format For Print:
Not applicable (digital format), but designed for easy printing.
Paper Type
Format For Print:
Not applicable (digital format), but the content is optimized for standard printing.
⚙️ Engine Specifications
Primary Engine
Common Petrol Engine:
1.2 Fire EVO (75 PS / 55 kW)
Common Petrol Engine Variant:
1.4 FIRE (77 PS / 57 kW)
Performance Petrol:
1.2 FIRE EVO: 0-100 km/h in approx. 12.4s, Top speed: 165 km/h
Common Diesel Engine:
1.3 MultiJet II (75 PS / 55 kW)
Common Diesel Engine Variant:
1.3 MultiJet II (95 PS / 70 kW)
Performance
Performance Diesel:
1.3 MultiJet II (95 PS): 0-100 km/h in approx. 11.4s, Top speed: 178 km/h
Eco Engine Option:
0.9 TwinAir Turbo (85 PS / 63 kW) - known for fuel economy.
Fuel System
Injection Type Petrol:
Multi-point Fuel Injection (MPI)
Injection Type Diesel:
Common Rail Direct Injection (CRDI) - MultiJet II technology.
Engine Codes
Petrol 1 2 Fire Evo:
199A2000
Petrol 1 4 Fire:
199B2000
Diesel 1 3 Multijet Ii 75:
199B3000
Diesel 1 3 Multijet Ii 95:
312B1000
🔧 Transmission
Standard
Type Standard:
5-speed Manual
Optional
Type Optional:
Dualogic (Automated Manual Transmission with Steering Wheel Paddles)
Features
Dualogic Modes:
Normal and Sport modes.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85 (e.g., Tutela Technos FE)
Dualogic Fluid:
Specific Dualogic fluid (e.g., Tutela CS Speed)
📐 Dimensions
Exterior
Length:
Approx. 3987 mm (3-door), 4066 mm (5-door)
Width:
Approx. 1687 mm
Height:
Approx. 1496 mm
Wheelbase:
Approx. 2510 mm
Cargo
Luggage Capacity:
Approx. 275 litres (seats up)
Weights
Curb Weight:
Varies by engine/trim, typically 1070 kg - 1160 kg
Gross Vehicle Weight:
Varies by model, typically around 1600 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested in earlier iterations, structural integrity maintained for 2016)
Active Features
Standard Safety:
ABS with EBD, front airbags, ISOFIX child seat anchors.
Optional Safety Features:
Traction Control (TC), Electronic Stability Control (ESC), front side airbags, window airbags, hill-holder assist.
Passive Features
Body Structure:
High-strength steel safety cell.
Seat Belts:
Pretensioning front seatbelts with load limiters.
💡 Technology Features
Infotainment
System Name:
Blue & Me (optional), often with USB and Bluetooth connectivity.
Audio Options:
Radio/CD/MP3 player with steering wheel controls, optional digital climate control display.
Driver Assistance
City Mode Steering:
Dual Drive Power Steering with 'City' mode for lighter steering at low speeds.
Connectivity
Usb Aux Ports:
Available on higher trims or with optional infotainment systems.
Bluetooth:
Available with Blue & Me system for hands-free calling and music streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Every 15,000 km or 1 year, whichever comes first.
Oil Change Interval Diesel:
Every 20,000 km or 1 year, whichever comes first (consider shorter intervals for heavy city use).
Timing Belt Replacement:
Refer to specific engine manual chapter for interval (typically 90,000 - 120,000 km or 5-6 years).
Fluid Specifications
Engine Oil Petrol 1 2 1 4:
API SN/CF or ACEA C3, SAE 5W-40 or 5W-30 (refer to manual for specific requirements).
Engine Oil Diesel Multijet:
API CJ-4/CI-4 or ACEA C3/C2, SAE 5W-30 (e.g., Selenia WR Forward).
Coolant:
Paraflu UP (or equivalent OAT coolant), 50/50 mix with distilled water.
Brake Fluid:
DOT 4.
Known Issues
Common Faults:
DPF regeneration issues (diesel), electrical gremlins, clutch wear (especially with Dualogic), suspension component wear.
Potential Wear Items:
Brake pads and discs, exhaust system components, suspension bushings, lambda sensors.
📚 Vehicle History
Brand Heritage
Manufacturer:
Fiat Automobiles S.p.A., an Italian automotive manufacturer with a long history dating back to 1899.
Model Evolution
Lineage:
Successor to the Fiat Punto Mk2. The 3rd generation, introduced as Grande Punto in 2005, was facelifted to Punto Evo in 2009 and then simply 'Punto' in 2011, with minor updates through 2016.
Production
Assembly Locations:
Primarily Melfi, Italy.
Production Run 3Rd Gen:
2005 - 2018 (globally, with regional variations)
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
The Grande Punto predecessor received 'What Car? Best Small Car' awards in previous years, establishing brand credibility.
Ratings
Fuel Efficiency Ratings:
Consistently competitive fuel economy across its engine range, particularly the MultiJet diesel and TwinAir petrol models.
Certifications
Manufacturing Standards:
Manufactured under Fiat's rigorous quality control standards.
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