Arctic Cat 500 TBX 700 Mud Pro 700 Mud Pro 1000 1000 XT ATV Complete Workshop Service Repair Manual 2017
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๐ท๏ธ Basic Information Identification Make: Arctic Cat Model: 500, TBX 700, Mud Pro 700, 1000, 1000 XT Year: 2017 Vehicle Type: All-Terrain Vehicle (ATV) Codes Product Code Identifier: Arctic Cat 2017 ATV Workshop Service Repair Manual ๐ Introduction Market Position Market Segment: Utility/Recreational ATVs, particularly strong in off-road and mud-riding segments (Mud Pro models). Competitive Analysis Key Competitors: Polaris (Sportsman, Scrambler), Can-Am (Outlander, Renegade), Yamaha (Grizzly, Kodiak), Honda (FourTrax). Key Features Model Variety: Covers a range of utility and performance-oriented models, including the cargo-focused TBX and the specialized Mud Pro variants. Manual Purpose: Essential for owners and technicians to maintain, diagnose, and repair these complex ATVs, ensuring optimal performance and longevity. ๐ Manual Details Coverage Areas Models Covered: Arctic Cat 500, TBX 700, Mud Pro 700, 1000, 1000 XT Model Years Covered: 2017 Page Count Page Count: Extensive (specific number not provided in product info, but typical for a complete workshop manual) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, inspection, and repair procedures for all engine components, including cylinder head, pistons, crankshaft, camshaft, valve train, and timing. Engine Fuel System: Fuel injection system (EFI) diagnosis and repair, fuel pump, injectors, throttle body, fuel filter replacement, and fuel tank servicing. Engine Ignition System: Ignition system components, spark plugs, coils, ECU diagnosis, and timing adjustments. Transmission Drivetrain: Complete repair and overhaul for CVT (Continuously Variable Transmission) including drive clutch, driven clutch, belts, and gearcase; differential service, driveshafts, U-joints, and CV boots. Suspension: Front and rear suspension component inspection, replacement, and adjustment. Includes A-arms, ball joints, bushings, shocks, struts, and springs. Steering: Steering column, tie rods, steering rack/gearbox, and power steering system (if applicable) diagnosis and repair. Braking System: Brake caliper overhaul, pad replacement, fluid bleeding, master cylinder servicing, brake lines, and rotor inspection/replacement. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, and accessory circuits. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan inspection and replacement. Coolant flush and fill procedures. Exhaust System: Muffler, exhaust pipes, and heat shields inspection and replacement. Body Chassis: Frame inspection, body panel removal and installation, seat removal, and plastic component servicing. Wheels Tires: Tire inspection, pressure recommendations, wheel bearing servicing, and hub maintenance. Procedures Included Preventative Maintenance: Detailed service schedules for oil changes, filter replacements, lubrication points, brake checks, and belt inspections. Troubleshooting: Systematic diagnostic procedures and flowcharts for identifying and resolving common problems, including engine performance issues, electrical faults, and driveline noise. Repair Overhaul: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly for all major systems. Torque Specifications: Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage. Special Tool Requirements: Identification of specific tools or jigs required for certain repair or diagnostic procedures. Wiring Diagrams: Comprehensive and detailed electrical wiring schematics for all circuits and components. Technical Depth Depth Of Coverage: Comprehensive; covers everything from routine maintenance and minor adjustments to complete engine and transmission rebuilds, and advanced electrical diagnostics. ๐ Manual Specifications File Format File Format: PDF Searchability: Likely searchable text within PDF for quick navigation to specific topics. Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Arctic Cat 500 Engine: Likely a 443cc or similar displacement liquid-cooled, single-cylinder 4-stroke engine (specifics vary by sub-model/variant within the 500 class). Arctic Cat 700 Engine: Likely a 695cc liquid-cooled, single-cylinder 4-stroke engine (e.g., Rotax-derived or Arctic Cat's own design). Arctic Cat 1000 Engine: Likely a 951cc liquid-cooled, V-twin 4-stroke engine, known for strong torque. Performance Horsepower Range: Estimated 30-40 HP for 500, 50-60 HP for 700, and 70-80 HP for 1000 models (highly dependent on specific tuning and model variant). Torque Characteristics: Emphasis on low-end and mid-range torque for utility and mud performance, especially in 700 and 1000 models. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) across all covered models for precise fuel management and performance. Fuel Type: Unleaded gasoline (typically 87 octane or higher, as specified in manual). Cooling System Cooling Method: Liquid-cooled with electric fan assistance. ๐ง Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with engine braking. Optional Gear Selection: High, Low, Neutral, Reverse, Park. Features Drive Modes: Selectable 2WD/4WD with front differential lock (standard on many models, especially Mud Pro and XT variants). Clutch System: Automatic centrifugal clutch system for CVT engagement. ๐ Dimensions Exterior Overall Length: Varies by model, but typically around 80-90 inches for 500/700 and 90-100 inches for 1000 models. Overall Width: Typically around 45-50 inches. Overall Height: Typically around 45-50 inches. Wheelbase: Varies by model, typically 50-56 inches. Weights Dry Weight: Typically ranging from 600-750 lbs...
Extensive (specific number not provided in product info, but typical for a complete workshop manual)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, inspection, and repair procedures for all engine components, including cylinder head, pistons, crankshaft, camshaft, valve train, and timing.
Engine Fuel System:
Fuel injection system (EFI) diagnosis and repair, fuel pump, injectors, throttle body, fuel filter replacement, and fuel tank servicing.
Engine Ignition System:
Ignition system components, spark plugs, coils, ECU diagnosis, and timing adjustments.
Transmission Drivetrain:
Complete repair and overhaul for CVT (Continuously Variable Transmission) including drive clutch, driven clutch, belts, and gearcase; differential service, driveshafts, U-joints, and CV boots.
Suspension:
Front and rear suspension component inspection, replacement, and adjustment. Includes A-arms, ball joints, bushings, shocks, struts, and springs.
Steering:
Steering column, tie rods, steering rack/gearbox, and power steering system (if applicable) diagnosis and repair.
Braking System:
Brake caliper overhaul, pad replacement, fluid bleeding, master cylinder servicing, brake lines, and rotor inspection/replacement.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, and accessory circuits.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan inspection and replacement. Coolant flush and fill procedures.
Exhaust System:
Muffler, exhaust pipes, and heat shields inspection and replacement.
Body Chassis:
Frame inspection, body panel removal and installation, seat removal, and plastic component servicing.
Wheels Tires:
Tire inspection, pressure recommendations, wheel bearing servicing, and hub maintenance.
Procedures Included
Preventative Maintenance:
Detailed service schedules for oil changes, filter replacements, lubrication points, brake checks, and belt inspections.
Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common problems, including engine performance issues, electrical faults, and driveline noise.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly for all major systems.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage.
Special Tool Requirements:
Identification of specific tools or jigs required for certain repair or diagnostic procedures.
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics for all circuits and components.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from routine maintenance and minor adjustments to complete engine and transmission rebuilds, and advanced electrical diagnostics.
๐ Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text within PDF for quick navigation to specific topics.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Arctic Cat 500 Engine:
Likely a 443cc or similar displacement liquid-cooled, single-cylinder 4-stroke engine (specifics vary by sub-model/variant within the 500 class).
Arctic Cat 700 Engine:
Likely a 695cc liquid-cooled, single-cylinder 4-stroke engine (e.g., Rotax-derived or Arctic Cat's own design).
Arctic Cat 1000 Engine:
Likely a 951cc liquid-cooled, V-twin 4-stroke engine, known for strong torque.
Performance
Horsepower Range:
Estimated 30-40 HP for 500, 50-60 HP for 700, and 70-80 HP for 1000 models (highly dependent on specific tuning and model variant).
Torque Characteristics:
Emphasis on low-end and mid-range torque for utility and mud performance, especially in 700 and 1000 models.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) across all covered models for precise fuel management and performance.
Fuel Type:
Unleaded gasoline (typically 87 octane or higher, as specified in manual).
Cooling System
Cooling Method:
Liquid-cooled with electric fan assistance.
๐ง Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with engine braking.
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park.
Features
Drive Modes:
Selectable 2WD/4WD with front differential lock (standard on many models, especially Mud Pro and XT variants).
Clutch System:
Automatic centrifugal clutch system for CVT engagement.
๐ Dimensions
Exterior
Overall Length:
Varies by model, but typically around 80-90 inches for 500/700 and 90-100 inches for 1000 models.
Overall Width:
Typically around 45-50 inches.
Overall Height:
Typically around 45-50 inches.
Wheelbase:
Varies by model, typically 50-56 inches.
Weights
Dry Weight:
Typically ranging from 600-750 lbs depending on model and configuration.
Towing Capacity:
Often rated at 1000 lbs for 500/700 and 1250 lbs for 1000 models.
Cargo Capacity Rack:
Front and rear racks with significant weight carrying capacity (e.g., 50-100 lbs front, 100-200 lbs rear).
๐ก๏ธ Safety Features
Ratings
Rollover Protection:
Not applicable (ATVs are open vehicles; emphasis on rider skill and safe operation).
Active Features
Braking System Type:
Hydraulic disc brakes on all wheels (front and rear).
Engine Braking:
Standard feature of the CVT system, aiding in deceleration and control on descents.
Passive Features
Lighting:
Dual headlights, taillight, and brake light for visibility.
Ergonomics:
Handlebar design and controls optimized for rider comfort and control.
๐ก Technology Features
Infotainment
Display Panel:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 2WD/4WD indicator, and diagnostic codes.
Driver Assistance
Engine Management:
ECU-controlled EFI optimizes fuel and ignition timing for performance and emissions.
Connectivity
Charging Port:
Often equipped with a 12V DC accessory outlet for charging devices.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 50-100 operating hours or annually, whichever comes first.
Air Filter Inspection:
Frequent inspection, especially in dusty conditions; cleaning/replacement as needed.
Spark Plug Replacement:
Recommended every 100-200 operating hours.
Brake Fluid Flush:
Recommended every 1-2 years.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ certified, SAE 0W-40 or 10W-40 synthetic motorcycle oil (specific grade may vary by temperature and model).
Engine Oil Capacity:
Approximately 2-3 quarts (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gearcase Oil Type:
Specific Arctic Cat or SAE 75W-90 synthetic gear oil.
Known Issues
Cvt Belt Wear:
CVT belts can wear and require replacement, especially under heavy load or aggressive riding. Proper belt alignment and condition are crucial.
Electrical Connector Corrosion:
In wet or muddy environments, electrical connectors can be susceptible to corrosion, leading to intermittent faults. Regular inspection and dielectric grease are recommended.
Suspension Bushings:
Like many ATVs, suspension bushings can wear over time, leading to play and steering looseness. Periodic inspection and replacement are necessary.
Mud Pro Specifics:
For Mud Pro models, ensuring proper sealing of snorkeled intakes and exhaust is critical to prevent water ingress into the engine and CVT.
๐ Vehicle History
Brand Heritage
Arctic Cat Atv Development:
Arctic Cat has a long history in powersports, transitioning from snowmobiles to ATVs. Known for robust utility and specialized off-road performance.
Model Evolution
Atv Lineup Expansion:
The 500, 700, and 1000 platforms have evolved over years, with the Mud Pro variants representing a specialized focus on extreme mud riding, often featuring snorkeled intakes and higher ground clearance.
Production
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in the USA (Minnesota) and/or Mexico.
๐ Awards & Recognition
Recognitions
Industry Accolades:
Arctic Cat ATVs have historically received positive reviews for their utility, power, and off-road capability, particularly their specialized models for mud riding.